Loading...
HomeMy WebLinkAbout05 - 16th Street Pump Station & Dolphin and Tamura Wells ImprovementsCITY OF F NEWPORT REACH City Council Staff Report TO: FROM: PREPARED BY: PHONE: TITLE: ABSTRACT: November 12, 2014 Agenda Item No. 5 HONORABLE MAYOR AND MEMBERS OF THE CITY COUNCIL David A. Webb, Public Works Director- (949) 644 -3330, dawebb @newportbeachca.gov Michael Sinacori, P.E., Assistant City Engineer (949) 644 -3342 16th Street Pump Station and Dolphin and Tamura Water Wells Improvements — Notice of Completion and Acceptance of Contract No. 5196 (CAP12 -0003) On May 28, 2013, City Council awarded Contract No. 5196, 16th Street Pump Station and Dolphin and Tamura Water Well Improvements to SCW Contracting Corporation for a total contract cost of $773,410 plus $77,000 allowance for contingencies. The required work is now complete and staff requests City Council acceptance and close out of the contract. RECOMMENDATION: a) Accept the completed work and authorize the City Clerk to file a Notice of Completion for the project; b) Authorize the City Clerk to release the Labor and Materials Bond 65 days after the Notice of Completion has been recorded in accordance with applicable portions of the Civil Code; and c) Release the Faithful Performance Bond one year after acceptance by the City Council. FUNDING REQUIREMENTS: Funds for this project were expended from the following accounts: Account Description Water Enterprise — Pump Station and Well Site Improvements Contributions — Pump Station and Well Site Improvements Account Number Amount $ 602,422.63 7523- C6002013 7251- C6002013 $ 231,978.58 Total $ 834,401.21 5 -1 This project included a budgeted contribution from the Southern California Edison Company (SCE) for an energy conservation rebate estimated to be $253,786.00. During the course of the project, only $152,531.68 in eligible reimbursement was tracked to actually be realized from SCE. After appropriate audits of the work were completed, another $79,446.90 was authorized bringing the total SCE rebate amount to $231,918.58, only $21,807.42 less than what was estimated originally. City staff appreciates the cooperation received from SCE for this energy conservation program and associated rebates. DISCUSSION: Overall Contract Cost /Time Summary Actual Awarded Contract Final Cost at Contingency % Due to % Due to Amount Completion Allowance Contract Directed Unforeseen Change Change $773,410.00 $834,401.21 10% or less 7.9% 1 +5.5% 2.4% Actual Time Allowed Contract Time (days) 174 0 Under ( -) or Over ( +) The City's groundwater delivery system conveys groundwater pumped from four (4) existing wells in Fountain Valley to the 16th Street Reservoir. The 16th Street Pump Station pumps water from the three (3) million gallon 16th Street Reservoir into the water distribution system to meet demands and to Big Canyon Reservoir (BCR) for further storage. The City, in cooperation with SCE, performed an energy audit of its water wells and 16th Street pump station in 2012 and found that significant energy savings could be realized if pump motor and drive shaft improvements were done at both the wells and the 16th Street Pump Station. The project included the following: A. 16th Street Pump Station: Improved the pump station's overall energy efficiency by replacing the solid state soft start motor controllers of the two (2) pumps with variable frequency drives (VFDs). Eliminated throttling of the pump control valves (PCVs) thus saving electricity and reducing electric utility costs. Installed two new vertical turbine pumps at a lower horsepower but at a faster revolution per minute to improve efficiency. B. Dolphin and Tamura Water: Replaced each well site's solid state soft start motor controllers (two at each site) with VFDs. Eliminated throttling of the pump control valves, thus saving electricity and reducing the City's electric utility costs. The contract was completed to the satisfaction of the Public Works Department. A summary of the contract cost is as follows: Original bid amount: $773,410.00 Actual cost of bid items constructed: $773,410.00 Total change orders: $60,991.21 Final contract cost: $834,401.21 5 -2 The actual cost of bid items constructed was 7.9 percent above the original contract amount due mostly to added program logic controller (PLC) upgrades at both the well sites and 16th Street pump station. A summary of the project schedule is as follows: Estimated Completion Date per 2014 Baseline Schedule November 29, 2014 Project Awarded for Construction May 28, 2013 Contract Completion Date with Approved Extensions February 13, 2014 Actual Substantial Construction Completion Date February 13, 2014 The delivery of the new 16th Street Pump Station pumps and motors were substantially delayed due to justifiable weather and manufacturing issues and time extensions were granted. The main project components were installed within the contract allowed 174 working days and were operational in February. However, the final programming PLC and the final configuration of the VFDs at the 16th Street Pump Station to optimize energy efficiency was delayed at the City's request to allow the station to stay in operation through the end of the water year (June 30th). Pumping through the end of the water year allowed the City to maximize its draw on the groundwater basin supply and thus save approximately $250,000.00 in water costs. The programming work was completed in July and the project was ready for acceptance at that time. Unfortunately, the two new motors began to show unforeseen wear and were taken out of service for repair. It was found that different bearings on the motors were necessary to function properly with the new VFDs. Those motor modifications have been made (at no cost to the City) and both were back in operation this past month. ENVIRONMENTAL REVIEW: At the time of award, this project was deemed exempt from the California Environmental Quality Act ( "CEQA ") pursuant to Section 15302 Class 2 (c) of the CEQA Guidelines, California Code of Regulations, Title 14, Chapter 3, because it has no potential to have a significant effect on the environment as the project is a replacement of existing utility systems involving no expansion of capacity. NOTICING: The agenda item has been noticed according to the Brown Act (72 hours in advance of the meeting at which the City Council considers the item). ATTACHMENTS: Description Attachment A — Location Map 5 -3 ATTACHM ENT A 16TH STREET PUMP STATION DOLPHIN & TAMURA WATER WELL LOCATION MAP CITY OF NEWPORT BEACH PUBLIC WORKS DEPARTMENT C -5196 I 11/12114 5 -4