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HomeMy WebLinkAbout07 - Back Bay Science CenterCITY OF NEWPORT BEACH CITY COUNCIL STAFF REPORT Agenda Item No. 7 September 25, 2007 TO: HONORABLE MAYOR AND MEMBERS OF THE CITY COUNCIL FROM: Public Works Department Stephen G. Badum 949 -644 -3311 or sbadum @ciity.newport- beach.ca.us SUBJECT: BACK BAY SCIENCE CENTER— COMPLETION AND ACCEPTANCE OF CONTRACT NO. 3460 WITH SOUTHERN CALIFORNIA GRADING, GAMUT FRAMING CO., VANCE & ASSOCIATES, INLAND BUILDING COS., S.H. FISH ELECTRIC, AND ROMERO GENERAL CONSTRUCTION CORP. RECOMMENDATIONS: 1. Accept the work performed and completed by Southern California Grading, Gamut Framing Co., Vance& Associates, Inland Building Cos., S.H. Fish Electric, and Romero General Construction Corp. Authorize the City Clerk to file a Notice of Completion for each trade contractor. 3. Authorize the City Clerk to release the Labor and Materials bonds 35 days after the Notice of Completions have been recorded in accordance with applicable portions of the Civil Code. 4. Release the Faithful Performance Bonds 1 year after Council acceptance. DISCUSSION: On February 28, 2006, the City. Council authorized the award of 12 trade contracts for construction of the Back Bay Science Center. Three more trade contracts were awarded on August 22, 2006. The total value of the 15 trade contracts awarded is $4,735,709.00. The work of nine of the trade contractors has been previously accepted by the City Council (Junior Steel Co. on May 22, 2007; Kewaunee, Dow Diversified, and Metropolitan Floor Coverings on June 12, 2007; and J.G. Tate Fire Protection, Standard Drywall, U.P. Landscaping, Control Air, and Continental Plumbing on September 11, 2007.) The work of the remaining six trade contractors has been completed to the satisfaction of the Public Works Department and is recommended for acceptance. Southern Back Bay Science Center - Completion and Acceptance of Contract No. 3460 with Southern California Grading, Gamut Framing Co., Vance & Associates, Inland Building Co., S.H. Fish Electric, and Romero General Construction Corp. September 25, 2007 Page 2 California Grading performed the site earthwork and constructed the parking area and driveway pavement. Gamut Framing Company constructed the building walls and siding, the roof trusses and sheeting, and the "trek" walkways. Vance and Associates furnished and installed the asphalt roof shingles, roof vents, and eave gutters and down drains. Inland Building Companies furnished and installed building signage (interior and exterior) and restroom partitions and furnishings. S.H. Fish Electric furnished and installed the project electrical systems and telecommunication conduits. Romero General Construction Corporation handled the project's concrete construction work which included reinforced concrete mat foundations for all three buildings, parking area curbs and flatwork, segmental gravity retaining walls, and entry place walkways and decorative hardscape. A summary of the six trade contract costs is as follows: Contractor Original Bid Amount Bid Items Constructed Total Change Orders Final Contract Cost Percent Change So. Cal. Grading $682,000 $682,000 <$43,121.00> $645,584.00 -6.3% Gamut Framing $702,000 $702,000 $228,542.69 $930,542.69 32.6% Vance & Assoc. $151,000 $151,000 .$78,366.00 $229,366.00 51.9% Inland Building $88,900 $88,900 <$254.00> $88,800.00 -0.3% S.H. Fish Electric $422,500 $422,500 $138,113.77 $560,609.18 32.7 °k Romero General $998,000 $998,000 $28,845.63 $1,026,845.63 2.9% TOTALS $3,044,400 1 $3;044,400 $430;493.09 $3,414,893.09 14.1% The majority of the increases are the result of adding the construction of the Administration Building to complete the third wing of the overall project. Funding for costs associated with the Administration Building is being provided by The State Department of Fish and Game. The City Council authorized adding the Administration Building Construction on January 23, 2007. A tabulation of the contract change orders for the six trade contractors is included with this report as Exhibit 1. The increased cost for materials as compared to the earlier initial bids is evident in some of the change order amounts. Environmental Review: A Mitigated Negative Declaration was prepared and processed to assess the environmental impact .associated with constructing the Back Bay Science Center. Identified mitigation measures have been included in the project design and construction. The California Department of Fish and Game was the lead agency for the environmental review and the documentation was completed in September 2003. Public Notice: Not Applicable. Back Bay Science Center - Completion and Acceptance of Contract No. 3460 with Southern California Grading, Gamut Framing Co., Vance & Associates, Inland Building Co., S.H. Fish Electric, and Romero General Construction Corp. September 25, 2007 Page 3 Geotechnical /Survey Services: Compaction testing of trench backfill was provided by Bagahi Engineering, Inc., the Project geotechnical engineering firm. Construction staking and alignment verification for underground pipelines and structures was provided by Walden & Associates, the project civil engineering firm. Walden & Associates also provided the building height verifications. Deputy inspection and materials testing was provided by Harrington Geotechnical Engineering, Inc. Construction Management: On February 28, 2006, the City Council approved a guaranteed maximum price agreement with Douglas E. Barnhart to provide construction management at risk services. Under this agreement, Barnhart has been serving as the general /prime contractor on behalf of the City, scheduling and managing the various construction activities of the 15 trade contracts as well as handling administrative efforts for the project. On January 23, 2007, the City Council approved two amendments to the agreement allowing for costs incurred from delays relating to the nesting of ospreys and for fees relating to Barnhart's expanded scope, including the construction of an additional Administration Wing, trade contracts that were awarded in August 2006 and requested change orders by the County of Orange. The original agreement also includes provisions whereby Barnhart is eligible for a 30 percent share of the unused balance of contingency allowances that were incorporated into each trade contract and .fees resulting from. aggregate change orders that increase the value of all trade contracts. Fundina Availability: Project costs for the six trades in this report were expended from the following account: Account Description Account Number Amount Back Bay Science Center 7457- C0310600 $3,474,893.09 Total: $3,474,893.09 The work work of these six trade contractors was completed in a timely manner and consistent with the overall project construction schedules established by the Construction Manager, Douglas E. Barnhart, Inc. The completion date for the scope of work covered by the initial contracts was June 7, 2007. The change order work added to the contracts for construction of the Administration Building extended the completion date to September 7, 2007. A final report on this project will be provided to the City Council in October, 2007. P pared by: Submitte /: Gail P. Pickart S G. Badum Consulting Project Manager is Works Director Attachment: Exhibit 1 Exhibit 1 Back Bay Science Center — Contract No. 3460 Trade Contra6tors Change Order Summary Change Order No. Description of Change Order Amount 41 Extend earth berm at northwesterly corner $1,340.00 of site 46 Deferred portion of building demolition to $1,425.00 S retain site electric service panels and E2 meter C9 65 Credit for unused Construction Manager <$45,000.00> contingency allowance 0 71 Additional decomposed granite for ramps $1,546.00 to doorway landings along westerly sides U of Water Quality and Teaching Labs 80 Increase in cost of asphalt concrete due <$2,432.00> Z to nesting osprey delay, increased o (n quantities of pavement, and credit for deferred grading and paving Southern California Grading Total <$43,121.00> 28 Administration Building shell $227,528.00 38 Deletion of plywood at building soffits <$1,637.37> c 39 Add operable sectional wall in Teaching $2,080.18 CL Lab E 40 Install Trex walkway at building entryways $5,407.25 in lieu of adding curbs to floor slab 51 Furnish additional Trex walkway material $11,830.41 (quantity available from Fish and Game LL was insufficient) 64 Credit for unused Construction Manager <$15,000.00> E contingency allowance m C7 76 Credit for deleted Trex at northeasterly <$1,665.78> corner of Administration Building Gamut Framing Company Total $228,542.69 Exhibit 1 Back Bay Science Center — Contract No. 3460 Trade Contractors Change Order Summary 20 Provide six attic ventilation covers for $2,952.00 Water Quality and Teaching Labs 27 Add copper flashing above windows and $4,650.00 doors for Water Quality and Teaching Lab iv 29 Administration Building roofing, eave $72,600.00 6 gutters, and downdrains 59 Credit for unused Construction Manager <$5,000.00> N contingency allowance 69 Add three hinged louvered doors for attic $7,715.00 �. space access in each building; add hoods over electrical panels to protect against > firesprinkler damage 79 Credit for three hinged louvered doors not <$4,551.00> installed Vance & Associates Total $78,366.00 53 Add three. illuminated building number. $3,818.00 6 signs and two acrylic equipment room U signs as required by Fire Department 67 Credit for unused Construction Manager <$5,000.00> contingency allowance m 74 Add sound attenuation covering on $177.00 v operable sectional wall in Teaching Lab 81 Clean Administration Building after $751.00 construction completion Inland Building Co. Total iF <$254.00> Exhibit 1 Back Bay Science Center — Contract No. 3460 Trade Contractors Change Order Summary 11 Electrical power for County furnished fume $1,199.03* hood in Water Quality Lab 12 Revisions to site electrical conduits to $3,466.62 meet SCE requirements identified after bidding 14 Electrical power extensions for garage $2,319.00 door openers in Storage Wing 16 Add 4" conduit for County T -1 $2,739.46* communications line in Water Quality Lab 18 Revisions to plans for interior electrical $25,628.50 system after bidding 19 Install power poles instead of under slab $55,024.83* ED electrical circuitrV in Water Quality Lab N 32 Administration Building shell with power for $13,590.00 LL exterior lights and restrooms = 43 Administration Building partial electrical $22,115.99 vi without ceiling lights or fire alarm connection 48 Administration Building electrical for ceiling $36,504.85 lights, fire alarm connection, and interior switches, wall outlets, etc. 54 Electrical power for three illuminated $2,021.36 building number signs 63 Credit for unused Construction Manager <$25,000.00> contingency allowance 82 Credit for deleted work in Back Bay Drive 1 <$1,495.87> S.H. Fish Electric Total 1 $138,113.77 *Requested and reimbursed by County of Orange Health Care Agency Exhibit 1 Back Bay Science Center — Contract No. 3460 Trade Contractors Change Order Summary 6 Increase in cost of materials due to $6,080.12 nesting osprey delay 7 Changes to structural design details after $325.05 project bidding 22 Add concrete curbs to floor slab at outside $498.51 storage enclosures along southerly side of Q Water Quality Lab L U 23 Extend segmental gravity retaining wall $10,070.61 along southeasterly side of parking area ° 45 Expand concrete slab area for trash bins $19,544.06 and increase height of segmental gravity retaining wall in area behind Water Quality U Lab and Storage Win 52 Add concrete walkway to equipment room $15,977.10 doorways in Storage Wing and construct footings for Trex walkway at door openings 61 Credit for unused Construction Manager <$25,000.00> 2 contingency allowance 70 Truncated dome tiles at handicap parking $3,246.92 o spaces added to plans after bidding 72 Extend outdoor slab at northeasterly $663.26 corner of Administration Building 77 Credit for deferred curb construction at <$2,560.00> temporary Water Quality Lab modular units Romero General Construction Corp. Total $28,845.63