HomeMy WebLinkAbout21 - C-3037 - Big Canyon Reservoir Floating Cover & Disinfection ImprovementsCITY OF NEWPORT BEACH
CITY COUNCIL STAFF REPORT
Agenda Item No. 21
June 22, 2004
TO: HONORABLE MAYOR AND MEMBERS OF THE CITY COUNCIL
FROM: Public Works Department
Michael J. Sinacori, P.E.
949- 644 -3311
msinacori @city. newport- beach. ca. us
SUBJECT: BIG CANYON RESERVOIR FLOATING COVER AND DISINFECTION
IMPROVEMENTS — CONTRACT NO. 3037 — STATUS REPORT AND
AMENDMENT NO. 1 TO PROFESSIONAL SERVICES AGREEMENT
WITH TETRA TECH, INC.
RECOMMENDATIONS:
1. Receive and File Status Report.
2. Approve Amendment No. 1 to Professional Services Agreement with Tetra Tech,
Inc. for Construction Support Services for an increased fee of $36,000.
DISCUSSION:
On February 10, 2004 the City approved a construction contract for the covering and
disinfection improvements at the Big Canyon Reservoir along with several consultant
support service contracts. The work officially began on March 15, 2004 and after three
months the project proceeds ahead of schedule and within budget. The following is a
summary of expenditures to date:
Contractor /Consultant
Function
Contract
Amount
Contract Amount
Remaining
Banshee Construction
Contractor
$6,114,015')
$4,101,686
PBS &J
Inspection
229,108
176,728
Hilts Consulting Group
Cover Specialist
84,000
47,197
Tetra Tech
Shop Drawing Review and
Construction Observation
54,500
0
URS
I Geotechnical Support
24,480
8,533
(') Includes the Council approved $450,000 contingency and potential bonus payment
SUBJECT: Big Canyon Reservoir Floating Cover — Contract No. 3037 — Status Report and Amendment No. 1 to Professional
Services Agreement with Tetra Tech, Inc.
June 22, 2004
Page 2
Banshee Construction continues at very aggressive pace and plans to be completed
approximately 9 -weeks early, resulting in a $135,000 bonus. They have been working
10 hour shifts Monday thru Friday and 8 hours shifts on Saturdays as they begin to
install the cover material. If all goes as planned, they should be completed before
Thanksgiving. The following is a forecast of expected expenditures with Banshee
Construction:
Original bid amount: $5,664,015
Approved Change Orders (1.43 %) 81,037
Estimated Future Change Orders 100,000
Estimated Bonus Payment ($3000 per day) 135,000
Final Forecasted Contract Cost $5,980,052
Estimated Remaining Funds at Job Completion: $133,963
During the first three months of the project construction, the consultant support services
are within budget with the exception of Tetra Tech. Additional services are requested
for Tetra Tech which are detailed in the attached Amendment No 1. Of the requested
$36,000 approximately $10,000 is for construction staking which was not included in
their original construction support contract. In addition, the Utilities Department staff
determined a more cost effective way to install the disinfection piping and controls
resulting in overall construction savings and a better final product for long term
operations. However, a $7,500 re- design cost was experienced by Tetra Tech for
these disinfection system modifications. The requested $36,000 in funds for
Amendment No. 1 will be paid from the contingency approved for the project.
Environmental Review:
A Negative Declaration in accordance with the California Environmental Quality Act
(CEQA) was prepared and approved by the City Council on June 27, 1994. An
environmental document in accordance with the National Environmental Policy Act
(NEPA) was developed by EPA as part of the implementation of the grant program.
The NEPA document and associated Finding of No Significant Impact (FONSI) was
issued in December 2003.
Prepared by: D Submitted by:
;hael J. Sinacoh, P.E.
ncipal Civil Engineer
Attachments: Change Order Summary
Amendment No. 1
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BIG CANYON RESERVOIR
COVERING AND DISINFECTION IMPROVEMENTS
Contract No. 3037
Change Order Summary
06/10/2004
Credit Description & Item No. I Deductions Additions I Change Order Description & Item No.
1. Reduction in curb width.
(8,840.00)
2. Reduction in disinfection piping
(6,210.00)
$15,050.00
1. Addition of red slurry behind curb
3. Cost savings straight batten bars
(3,615.36)
$4,303.07
2. Upgrade lighting fixtures
4. Delete AC paving bottom of reservoir
(23,400.00)
$25,200.00
3. Add 1.5" concrete paving
5. Delete AC repair 22,000 sq. ft.
(50,000.00)
$129,150.00
4. Add 715.5 yards slurry in bottom
- 92,065.36 $173,703.07
Total $81,037.71 Change Order No. 1
$2,900.00 5. Additional rebar splicing
$6,000.00 6. Wrapping chafer strip around batten
$1,457.48 7. Sandblast
$1,556.41 8. Flex coupling
$3,000.00 9. Additional road grading
6. Delete FRP structure (19,474.00) $14,943.00 10. Disinfection changes
(19,474.00) $29,856.89 Subtotal Credit & Change Order
Total $10,382.89 Change Order No. No. 2
Grand Change Order Total (6/10/04) $91,420.60
AMENDMENT NO.1
TO
PROFESSIONAL SERVICES AGREEMENT
WITH TETRA TECH, INC.
FOR BIDDING AND CONSTRUCTION SERVICES
THIS AMENDMENT NO. 1 TO PROFESSIONAL SERVICES AGREEMENT, entered
into this 22nd day of June, 2004, by and between the CITY OF NEWPORT BEACH, a
municipal corporation, (hereinafter referred to as "City ") and TETRA TECH, INC., whose
address is 16241 Laguna Canyon Road, Suite 200, Irvine, California, 92618,
(hereinafter referred to as "Consultant'), is made with reference to the following:
RECITALS
A. On February 10, 2004, CITY and CONSULTANT entered into a
Professional Services Agreement, hereinafter referred to as "Agreement',
for bidding and construction phase services for the Big Canyon Reservoir
Covering and Disinfection Improvements, hereinafter referred to as
'Project'. This Agreement is scheduled to expire on January 31" of 2005.
B. City desires to enter into this Amendment No. 1 to reflect additional
services not included in the Agreement and to extend the term of the
Agreement to June 30, 2005.
C. City desires to compensate Consultant for additional professional services
needed for Project.
D. City and Consultant mutually desire to amend Agreement, hereinafter
referred to as "Amendment No. 1 ", as provided here below.
NOW, THEREFORE, the parties hereto agree as follows:
1. Consultant shall be compensated for services performed pursuant to this
Amendment No. 1 according to "Exhibit A" dated June 9, 2004, attached
hereto.
2. Total additional compensation to Consultant for services performed
pursuant to this Amendment No. 1 for all work performed in accordance
with this Amendment, including all reimburseable items and subconsultant
fees, shall not exceed Thirty -six thousand and 00/100 Dollars
($36,000.00).
3. The term of the Agreement shall be extended to June 30, 2005.
4. Except as expressly modified herein, all other provisions, terms, and
covenants set forth in Agreement shall remain unchanged and shall be in
full force and effect.
IN WITNESS WHEREOF, the parties hereto have executed this Amendment No. 1 on
the date first above written.
APPROVED AS TO FORM:
City Attorney
for the City of Newport Beach
ATTEST:
LaVonne Harkless,
City Clerk
Attachment: Exhibit A
CITY OF NEWPORT BEACH,
A Municipal Corporation
0
Mayor
for the City of Newport Beach
TETRA TECH, INC.:
In
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Exhibit A
TETRATECH, INC.
Infrastructure Services Group
June 9, 2004
Michael J. Sinacori, P.E.
Utilities Manager
City of Newport Beach
3300 Newport Boulevard
Newport Beach, CA 92658 -8915
Reference: Big Canyon Reservoir Floating Cover and Disinfection Facilifies
Request for Additional Authorization — Construction Services
Dear Mr. Sinacori:
As we have been working oil the construction services portion of the project, Tetra Tech, Inc. has
provided additional services requested by the City that were beyond the original scope of work. As
a result, this has impacted our existing budget. These additional services have included construction
stalling, attending weekly meetings instead of the original scope of once per month, as well as
redesign.
The following is a discussion of the work: performed to date by task:
Taslc I. Bidding Assistance — There were three (3) addenda prepared during the bidding phase.
The original $6,000 budget for this task was exceeded by $1,865. As a result, we are requesting
compensation for this effort.
Task 2. Shop Drawings — We have reviewed about 70 shop drawings including resubnlittals. We
estimate that we are currently about two thirds completed with the shop drawings on the proj ect and
estimate that the $7,450 will be adequate to complete the remainder of the submittal review.
Task 3. RFGC /range Orders — We have reviewed approximately 25 RFCs on the project as well as
response to telephone and email questions from the contractor. There is currently $1,468 remaining
in the budget. This remaining budget does not appear to be adequate to address the remaining RFCs
and questions on the project. We estimate that we will need an additional $5,445 for this task.
Task 4. Site VisitslMeetings — The original budget included monthly site visits. However, the City
had requested that Tetra Tech attend the weekly project meetings. We have already expended our
budget for this task. The City indicated that formal meetings will continue to be held every two
weeks. As a result, we estimate that will require about 11 more meetings with ail additional budget
of $6,300 through the estimated project completion.
16241 Laguna Canyon Road, Suire 200, Irvine, CA 92618
Tel 949.727.7099 Fax 949.727.7097
www.teEl-atech.com
TETRATECH, INC.
Infrastructure Services Group
Mr. Michael Sinnacori
June 9, 2004
Page 2
Task 5. Record Draroi.ngs — Some minor work has been done which will apply to the as -built
conditions. The remaining budget should be adequate.
Task 6. Reinmbursables — There is currently about $400 rennainimg ill this task for printing of final
as- builts.
Task Z Disinfection S)7stein Redesign — On March 24, 2004, the City had requested some
modifications to the design of the disinfection facilities and piping at the Big Canyon Reservoir.
The following items summarize the requested changes. The requested budget for this task was
$7,500. The work has been completed and provided to the City.
• Relocate analyzers from the basement to the upper control room area. Revise layout in the
upper level control room for two chlorine analyzers, two ammnonia analyzers, and new control
cabinet, existing motorized operator valves, telemretry, etc.
• Relocate and revise sample piping and return lines oil main inlet and outlet reservoir piping.
• Add electrical junction box for two new sample pumps ill the basement area (sample pumps
provided by City).
• Delete chlorine /analyzer fiberglass enclosure and block masonry wall on the slope. Relocate
analyzers that were in the fiberglass shed to a post mounted 316 enclosure oil the reservoir
access road. Return Sample line to go back into existing piping trough into reservoir. Analyzer
waste to flow by gravity down the embankment (encased pipe) where it will tie into sewer.
• Delete sunup and sump pump in control room basemrent for analyzer waste that was previously
going to sewer. Extend existing 4 -inch sewer around the west side of control building to pick
up analyzer waste from upper level control rooms and from the drain line corning down the
emnban>Imneut.
• Relocate the rotouneter panel that was in the fiberglass shed to the disinfection pad (locate panel
in the future chlorine dioxide area). From the rotonreter panel, revise the single chlorine solution
line with four separate chlorine lines up the reservoir embankment (encased in slurry) and then
down the trough to each of the mixers. Provide check valves on each line at the top of reservoir
and down near the rot'onneter panel.
Task 8. Construction Survey and Staking — The City requested that construction survey and
staldng be performed oil items for the reservoir access road, mixers, control panels, etc. Since this
was not a task in the original scope of work, we did not have any budget for this task, Consequently
the funds Game out of ow, existing contract budget. We are therefore requesting $6,555 for this task
as previously billed to the City. Additionally, the construction inspector estimates that an additional
one and one -half days of surey /staking will be needed on the project. As a result, we estimate that
54,000 will be needed for that task.
Task 9. Concrete Mixer Foundation — This task was beyond the scope of work The Contractor
and City had requested that Tetra Tech provide design sketches for the concrete and steel for the
mixer foundation pads. This task was approximately 16 hours at a cost of $2,500, which has
already been performed and billed to the City.
1* TETRATECH, INC.
Infrastructure Services Group
Mr. Michael Sinacori
June 9, 2004
Page 3
The original scope of work tasks and budget as well as the remaining budget and proposed new
budget totals areas follows:
Task Description
L
Bidding Assistance
2.
Shop Drawings
3.
P.FCs /Change Orders
4.
Site Visits/Meetings (Monthly)
5.
I:ecord Drawings
6.
Icinabursables
7. (new)
Disinfection System Redesign
8. (new)
Construction Survey mid Staling
9. (new)
Concrete Mixer Foundation
$ 1,468
Total
Original
Expended
Remaining
Total
Budget
Budget
Budget
Budget
$ 6,000
$ 7,865
-$ 1,865
$ 7,865
$26,000
$18,550
$ 7,450
$26,000
$ 9,000
$ 7,532
$ 1,468
$14,445
$ 8,000
$ 9,835
-$ 1,835
$16,135
$ 4,500
$ 623
$ 3,877
$ 4,500
$ 1,000
$ 600
$ 400
$ 1,000
$ 0
$ 7,500
-$ 7,500
$ 7,500
$ 0
$ 6,555
-$ 6,555
$10,555
$ 0
$ 2.500
-$ 2.500
S 2,500
,$54,500
$61,560
$ -7,060
$90,500
As a result, we are requesting the following additional budget authorization necessary to complete
the construction services for the project:
Task 1
Bidding Assistance (beyond original budget)
$
1,865
Task 3
Additional Budget for RFCs /questions
$
5,445
Task 4
Site Visits/Meetings (beyond original budget)
$
1,835
Task 4
Additional Budget for Remaining Biweekly Meetings
$
6,300
Task 7
Disinfection System Redesign (performed)
$
7,500
Task 8
Construction Survey and Staking (peribrnied)
$
6,555
Task 8
Construction Survey and Staking (additional)
$
4,000
Task 9
Concrete Mixer Foundation (performed)
$
2,500
Total Additional Budget $'36,000
The billing rates and all other terms of the existing contract will remain the same. The total contract
arrrount will be increased from $54,500 to $90,500.
If you have any questions, please call.
StKe Tedesco, P.E.
Divisional Senior Vice President
SDT /SE:cg
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