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HomeMy WebLinkAboutC-2478 - Warehouse, Wash Rack Cover, & Pavement at Corporation YardCITY OF NEWPORT BEACH OFFICE OF THE CITY CLERK P.O. BOX 1768, NEWPORT BEACH, CA 92658 -8915 (714) 644 -3005 May 22, 1987 NOW Construction Corporation 10031 S. Pioneer Blvd. Santa Fe Springs, CA 90670 Subject: Surety: Fairmont Insurance Caq)any Bonds No. FBO14261 Contract No.: C -2478 Project: Warehouse, Wash Rack Cover, and Pavement at the Corporation Yard The City Council of Newport Beach on April 27, 1987 accepted the pork of subject project and authorized the City Clerk to file a Notice of Capletion and to release the bonds 35 days after the Notice has been recorded in accordance with applicable:sections of the Civil Code. The Notice was recorded by the Orange County Recorder on May 6, 1987, Reference No. 87- 254323. Sincerely, Wanda E. Raggio City Clerk WER:pm cc: Public Works Department 3300 Newport Boulevard, Newport Beach REWROINti RvaLWAM Im PLEASE RETURN TO: City Clerk�','jj -�v City of NewpYirt Bdach 3300 Newport Blvd. Newport Beach, CA 92663 -3884 EXEMPT RECORDING REQUEST PER* GOVERNMENT CODE 6103_ NOTICF. OF COMPLETI 1 87- NO CONSIDERATION PUBLIC WORKS j 'I o All Laborers and Material Men and to Every Other Person Interest0`4 CITY OF NEWP"T BEACH, CALIF. MAY 211987 rr MCOVED f !TV YOU WILL PLEASE TAKE NOTICE.that on __.- ASw4-1-2d. .1997 the Public Works project consisting of Warehouse, Wash Rack Cover, and Pavement at _ Corporation Yard (C -2478) on which NOW Construction Corporation, 10031 S. Pioneer Blvd., Santa Fe Springs, CA 90670 was the contractor, and Fairmont Insurance Company, 4111 W. Alameda Avenue, Burbank, was the surety, was completed. CA 91505 VERIFICATION I, the undersigned, say: CITX OF NEWPORT BFACH ♦ . 44 Public Works Director I am the Public Works Director of the City of Newport Beach; the foregoing Notice of Completion is true of my own knowledge. I declare under penalty of perjury that the foregoing is true and correct. Executed on April 29. 1987 at Newport Beach. California. Public Yorks Director VERIFICATION OF CITY CLERK I, the undersigned, say: I am the City Clerk of the City of Newport Beach; the City Council of said City on April 27, 1987 accepted the above described work as completed and ordered that a Notice of Completion be filed. I declare under penalty of perjury that the foregoing is true and correct. Executed on April 29,1987 at Newport Beach, California. City Clerk RECORDED IN OFFICIAL RECORDS OF ORANGE COUNTY. CALIFORNIA -429 PM MAY 6'87 �Aj� C�IUNrf RECORDER i T 0 CITYbF NEWPORT AACH OFFICE OF THE CITY CLERK P.O. BOX 1768, NEWPORT BEACH, CA 92658 -8915 April 30, 1987 County Recorder's Office P.O. Box 238 Santa Ana, California 92702 (714) 644 -3005 Enclosed is the following document for recordation and return to the above -named office: Notice of Completion for C -2478, C -2538, C -2613 and C -2615. Sincerely, 3300 Newport Boulevard, Newport Beach 0 • April 27, 1987 VY T "f a:''usd%1LCITY COUNCIL AGENDA L ;1�ATEM NO. F -16 APR 27 1987 TO: CITY COUNCIL APPROVED _ FROM: Public Works Department SUBJECT: WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT THE CORPORATION YARD (CONTRACT NO. 2478) RECOMMENDATION: 1. Grant an extension of time of 60 calendar days, and waive any liquidated damages. 2. Accept the work. 3. Authorize the City Clerk to file a notice of completion. 4. Authorize the City Clerk to release the bonds 35 days after Notice of Completion has been recorded in accordance with applicable sec- tions of the Civil Code. DISCUSSION: Contract No. 2624 for construction of a warehouse, wash rack cover, and pavement at the Corporation Yard has been completed to the satisfaction of the Public Works Department. The work was completed on April 10, 1987. The contractor was NOW Construction Corp, of Santa Fe Springs. The bid price was $769,469.00 Amount of unit price items constructed 764,092.63 Extra Work Orders 37,949.93 Total contract cost $802,042.56 Eleven change orders were issued, as follows: C.O. No. Description Amount 1. Move location of 8 -inch water main connection to avoid closing main roadway. $ 1,171.12 2. Design and construct sprinkler system in warehouse building. 19,869.00 3. Relocate gas and air lines. 1,848.90 4. Upsize gas line from 11 -inch to 2 -inch. 63.05 • • April 27, 1987 Subject: Warehouse, Wash Rack Cover, and Pavement at the Corporation Yard (Contract No. 2478) Page 2 • 5. Reroute two electrical lines to clear east wall of warehouse. 2,764.64 6. Replace 2 -inch upper water line with 4 -inch ACP water line. 10,449.04 7. Provide 30 -amp circuit for hot water heater. 145.40 8 Additional material for pile caps and grade beams. 1,604.94 9. Substitute door hardware for un- available type. - 536.94 10. Construct dry wall over plywood outside of office. 983.90 11. Delete decorative exterior lights and substitute surface - mounted • lights for recessed lights in offices. - 413.12 Total Change Orders $ 37,949.93 Funds were budgeted in the following accounts: Fund Water Fund General Fund General Fund General Fund Account No. 50- 92970179 02- 0797 -386 02- 3397 -290 02- 3397 -287 Total Amount $200,000.00 494,032.17 98,080.00 32,305.00 $824,417.17 Purpose Warehouse Warehouse Pavement Wash Rack Cover The balance of the appropriations were used for incidental costs including contract administration, soils testing, trailer rental for warehouse- man, and moving warehouse stock to temporary warehouse and back. Change orders represent 4.73% of the original contract. Change Order •No. 2 is for a fire sprinkler system required because of the building's size and type ofconstruction. Change Orders 1, 3, 4, 5, and 6 were required because existing underground utilities were not where they were supposed to be. The contract was awarded on July 14, 1986, with a contract period of 210 calendar days from the date of award. The contract date of completion was February 9, 1987. The date of substantial completion is April 10, 1987, 60 calendar days over the contract period. Four days were lost due to rain after February 9, 1987. April 27, Subject: isPage 3 0 0 1987 Warehouse, Wash Rack Cover, and Pavement at the Corporation Yard (Contract No. 2478) Recommendation that an extension of time be granted, and that any liquidated damages be waived is based on the fact that the contractor experi- enced delays in securing delivery of the prefabricated building, which did not arrive until December 31, 1986. After the building arrived, the contractor pro- secuted the work vigorously and finished in a timely manner. The City was not seriously inconvenienced by the delay, and the warehouse stock cannot be put into the new warehouse until new shelving is delivered. The warehouse building contains 9,600 square feet on the main floor, and 2,400 square feet on the mezzanine which will be used for records storage. Other items in the contract include construction of a roof over the wash rack, and paving the lower parking lot. The plans for the warehouse were prepared by Ficker and Ruffing, Architects; the plans for the wash rack cover were prepared by Robinson - Thompson Associates; and the plans for the pavement were prepared by the Public Works Zi The locations are shown on the attached sketch. J. • Benjamin B. Nolan Public Works Director KLP:jd Att. • 4 OBJECT... ........... .......... . . . .. ..................... CMD. DAIM. . ......... ................. • • Oil H Fri tlGAs- Li 54E INDUSTRIAL. WAS( teMMV-Aelt L&rATtW ' OF V'OuNouedd FUNWOO 6(t'l 50wow ae BHECT NO. _..__.. -OF im "M -- r-17T-1 ISM &M SHOP ILI CORPOR'amow Y4-\ZD 69 Z 13U?CRjOK AVE, WP c�� ART CITY OF NEWPORT BEACH V T OFFICE OF THE CITY CLERK e. Cy��FOaN�* (714) 640 -2251 TO: FINANCE DIRECTOR Public Works Department FROM: CITY CLERK DATE: August 11, 1986 SUBJECT: Contract No. C -2478 Description of Contract Warehouse, Wash Rack Cover, and Pavement at Corporation Yard Effective date of Contract August 11, 1986 Authorized by Minute Action, approved on July 14,.1986 Contract with NOW Construction Corporation Address 10031 S. Pioneer Blvd. Santa Fe Springs, CA 90670 Amount of Contract $769,469.00 Wanda E. Andersen City Clerk WEA:lr attach. City Hall • 3300 Newport Boulevard, Newport Beach, California 92663 CALLFR)#NIAEPIRELIMIoNAL_t NOTICE INIA THIS IS NOT A LIEN, THIS IS NOT A REFLECTION ON THE INTEGRITY OF ANY CONTRACTOR OR SUBCONTRACTOR. YOU ARE HEREBY NOTIFIED THAT . . MS&- L E N D E R E C 0 P Y CONSTRUCTION LENDER or Reputed Construction Lender, if any. FTRTIFIED NO.23642 CITY OF NEWPORT BEACH 330 NEWPORT BLVD. NEWPORT BEACH, CALIFORNIA 92658 IN Construction Lender For: 592 SUPERIOR, AVENUE NEWPORT BEACH, CALIFORNIA FOLD HERE OWNER or or Reputed Owner (on private work) CERTIFIED NO.23642 CITY OF NEWPORT BEACH 330 NEWPORT BLVD. ,NEWPORT BEACH, CALIFORNIA 122658 Construction loan no. _J PUBLIC AGENCY (on public work) MONTF COIIINS RACKHOE I EQPT =TJNC1 (name of person or firm furnishing labor, services, equipment or material) POST OFFICE BOX 697 (address of person or lum furnishing fabof, services, LOS AtAmi n—, CALIFORNIA go790 equipment or material) has furnished or will furnish labor, services, equipment or materials of the following general description: EQUIPMENT RENTAL OPERATED AND (general description of the labor, services, equipment or MAINTAINED ON AN HOURLY BASIS material furnished or to be furnished) for the building, structure or other work of improvement located at: 592 SUPERIOR AVEN I (address or description of job site sufficient NEWPORT REACH, CALIFORNIA for indent di<atwo7 The name of the person or firm who contracted for the purchase of such labor, services, equipment or material is: NOW CONSTRUCTION (name and address of person or firm) 10031 SOUTH PIONEER SANTA FE SPRINGS CALIFORNIA An estimate of the total price of the labor, services, equipment or materials furnished or to be furnished is: APPROX. WORK TO BE DONE ON AN $ 25000.00 HOURLY BASIS (if known) (Dollar amount must be furnished to construction tender. optional as to owner or contractor) Trust Funds to which Supplemental Fringe Benefits are Payable. (a) (names trust (b) name oTt rust (c) (name of trust (d) — O�S 2 _. (e) (name of trust fund) (Material men not required to furnish the above.) FOLD HERE ii iC ii jC,}%iy�if iE7f]. if lC]E'iC iC it i( * *a.�iL iE'JEfn n�iC 'ft�nit it k'.t'nit� THIS NOTICE IS BEING RESENT DUE TO THE INCREASE OF WORK LAST NOTICE SENT 8/15/86 i u�1 >E',iiylif *%n'r'::iCiiiiiyn'if if iiyi *ay i<ii ii if ate *ny *%it kJY iii ORIGINAL CONTRACTOR or Reputed Contractor, if any CERTIFIED NO.23643 NOW CONSTRUCTION 10036 SOUTH PIONEER SANTA FE SPRINGS, CALIFORNIA =1 (address of trustee) NOTICE TO PROPERTY OWNER If bills are not fl-Ad in full for the labor, services, equipment, or materials furnished or to be furnished, a mechanic's lien leading to the loss, through court foreclosure proceedings, of all or part of your property being so improved may be placed against the property even though you have paid your con- tractor in full. You may wish to protect yourself against this consequence by (1) requiring your contractor to furnish a signed release by the person or firm giving you this notice before making payment to your contractor of (2) any other method or device which is appropriate under the circumstances. Gated: 0 23/86 Ai VICE PRIES, signature (title) Telephone Number (2 13 _ 598-9721 AFFIDAVIT OF SERVICE (SECTION 3097.1 CALIF. CIVIL CODE) I, D. COLLINS /SLIMMER OF MONTE COLLINS BACKHOE & EQUIPMENT, INC. declare: That I served copies of the above Preliminary Notice by first class registered /certirled mail, postage prepaid, on the tender, owner and /or reputed owner, and original contractor at the above address, on 10/23/86 (DATE) I declare, under penalty of perjury, that the foregoing is true and correct. Executed on 10 /23/86 at MATE) Distributed by SOUTHERN CALIFORNIA CONTRACTORS ASSOCIATION, INC. 0 a, CITY CLERK ' NOTICE INVITING BIDS Sealed bids may be received at the office of the City Clerk, 3300 Newport Boulevard, P. 0. Box 1768, Newport Beach, CA 92658 -8915 until 11:00 A.M. on the 11th day of June 1986, at whi time such bids AZT be opene an read for WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD Title of Protect 2478 ontract No. ' $633,765 Engineer's Est imate .0 o ' Approved by the City Council this 12th day of May 1986. Wanda E. Raggio —� ' City Clerk Prospective bidders may obtain one set of bid documents at no cost at the office of the Public Works Department, 3300 Newport Boulevard, P. 0. Box 1768, Newport Beach, CA 92658 -8915. For further information, call Kenneth L. Perry at 644 -3311. 'Project Manager :7 i • 1 I 1 i I 1 ' ' I a >r i C -2478 Addendum No. 1 2 4. Note No. 11 shall be ' constructed in order shall be constructed • changed to: "New underground utility lines to be to clear the site of the new warehouse building by the Contractor as part of this Contract 2478." Sheet A3 1. Portland cement concrete sidewalk shall be 4 inches thick. 2. The two Portland cement concrete driveway approaches at the south wall shall be 6 inches thick. 3. The curb to the south of the warehouse shall have a zero curb face; therefore, the two roof drains at the south wall shall discharge onto the sidewalk. ' Sheets S1 to S4 ' Note on Sheets S1 to S4 saying "By Others" refers to design of the struc- tural members by the designer of the pre- engineered building. The General Contractor is responsible for designing and furnishing the pre - engineered metal building plus the steel beams and columns for the mezzanine. ' Sheet D2 ' Details 8 and 12 have been deleted. The curb and gutter sections shall be per City Standard Drawing 182 -L. The cross gutter detail is shown on Drawing M- 5253 -5, Sheet 3. ' Sheet P2 The water service to the new warehouse shall be connected to the new 2 -inch ' copper domestic water line to be constructed by the Contractor under Bid Item No. 4 of the Proposal. Sheet E1 1. Note No. 3 shall be changed to: "Protect existing 1" conduit with 2 #6 copper wires to provide electrical service for Building "G" and the gasoline station." 2. Note No. 4 shall be changed to: "Abandon 1" conduit." 3. The following shall be added to Note No. 6: "Construct No. 3# pullbox for reconnecting existing electrical line to Building "G" and gas sta- tion to existing line from main panel in automotive maintenance shop." ' Please si n and date this Addendum and attach it to our Pro osal. Your roposa wi not be considered comp ete un ess the Addendum is signed, dated, 'and attached. /ry Kenne O Project Engineer ' June 10, 1986 Date .1 SlM MMM 8. PetW"n.�ls�IIt Authorized Signature/ Ti • � �' . 1 1 i I 1 1 June 5, 1986 • CITY OF NEWPORT BEACH • PUBLIC WORKS DEPARTMENT WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD CONTRACT NO. 2478 ADDENDUM N0. 2 BIDDERS shall propose to complete Contract No. 2478 in accordance with the Contract documents as modified by this Addendum No. 2. ARCHITECTURAL SPECIFICATIONS Section 08700 Page 7 of Section 08700 of the Architectural Specifications shall be amended to read as follows: HW -2 Each door to have 3 Hinges BB4104 -4 -1/2 in. 1 1 Lock 789L -L9923 18 1 Surface Closer 4040 -EDA 4 1 Threshold Standard Building 1 Set Seal 755 Head & Jamb 6 Door No. 2 is a building standard door. HW -3 Each door to have 3 Hinges 664101 -4 -1/2 1 I. Lock 789L -L9520 18 1 Stop F8063X Riser as Req. 5 HW -4 Each door to have 3 Hinges BB4101 -4 -1/2 in. 1 1 Lock 789L -L9923 18 1 Stop F8063X Riser as Req. 5 HW -5 Each door to have 1 Cylinder For master keying Balance of Hardware by Gate Supplier. END OF SECTION 08700 Please sign and date this Addendum and attach it to your Proposal. Your Proposal will not be considered complete unless the Addendum is signed, dated, and attached. Date: June 10, 1986 Kenneth rry Bidder NOW Construction Corporation p Project Engineer S /William G. Peterson, President Authorized Signature /Title • 0 , I I I 1' • CITY OF NEWPORT BEACH PR 1.1 PUBLIC WORKS DEPARTMENT PROPOSAL WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT THE CORPORATION YARD To the Honorable City Council City of Newport Beach 3300 Newport Boulevard P. 0. Box 1768 Newport Beach, CA 92658 -8915 IGentlemen: CONTRACT NO. 2478 The undersigned declares that he has carefully examined the location of the work, has read the Instructions to Bidders, has examined the Plans and Special Provisions, and hereby proposes to furnish all materials and do all the work required to complete this Contract No. 2478in accor- dance with the Plans and Special Provisions, and will take in full payment therefor the following unit price for the work, complete in place, to wit: ITEM QUANTITY ITEM DESCRIPTION UNIT TOTAL NO. AND UNIT UNIT PRICE WRITTEN IN WORDS PRICE PRICE 1. Lump Sum Provide construction staking and layout, for the lump sum price of Six Thousand Dollars N and No Cents 2. Lump Sum Relocate gas meter and gas lines, for the lump sum price of One Thousand Seven Hundred Dollars and No Cents 3. Lump Sum Relocate 4" domestic water service, including new vault, for the lump sum price of Seven Thousand Dollars and No Cents 4. Lump Sum Construct new water lines, including fittings and thrust blocks, for the lump sum price of Eight Thousand Dollars and No Cents $ 6,000.00 g 1,700.00 $ 7,000.00 $ 8,000.00 j I 1 • • SP 1.2 �i ITEM QUANTITY ITEM DESCRIPTION UNIT TOTAL NO. AND UNIT UNIT PRICE WRITTEN IN WORDS PRICE PRICE 5. Lump Sum Enclose 2 bays of Building "G ", for the lump sum price of Nine Thousand Eight Hundred Dollars and No Cents $ 9,800.00 6. Lump Sum Demolish existing warehouse, for the lump sum price of ! Twenty -five Thousand Dollars and No Cents $ 25,000.00 7. Lump Sum Miscellaneous demolition and rough grading, for the lump sum price of Thirty -eight Thousand Dollars and No Cents $ 38,000.00 8. Lump Sum Construct new warehouse building, com- plete in place, for the lump sum price of Five Hundred Ninety Thousand Dollars and No Cents $590,000.00 9. Lump Sum Modify wash rack and construct roof, for the lump sum price of Thirty -two Thousand Dollars and No Cents $ 32,000.00 10. 1,325 Furnish imported aggregate base, for Tons the unit sum price of Fifteen Dollars and �. Forty Cents $ 15.40 $ 20,405.00 Per ton 11. 1,550 Construct 8" thick P.C.0 drain gutter, Square Feet for the unit price of Four Dollars and Fifty Cents $ 4.50 $ 6,975.00 Per square foot i I i • • i 1 1 t i t 1 1 1 t f 1 j ■ • • PR 1.3 ITEM QUANTITY ITEM DESCRIPTION UNIT TOTAL NO. AND UNIT UNIT PRICE WRITTEN IN WORDS PRICE PRICE IH I I I 12. 635 Furnish and construct 3" -thick A.C. Tons pavement, for the unit price of Thirty -six Dollars and Forty Cents $ 36.40 $ 23,114.00 Per ton 13. 295 Construct Type "E" A.C. curb per Std. Linear Feet 183 -L, for the unit price of Five Dollars and No Cents IDEDUCTIVE BI I 11 I 0 -1 Lump Sum Eliminate mezzanine construction above first floor, including stair- way, lift, vestibule walls, unit heater, lights under mezzanine. Deduct the lump sum price of Fifty -one Thousand Dollars and No Cents 5.00 $ 1,475.00 S-51 OOO._OO , TOTAL PRICE WRITTEN IN WORDS (Items 1 -13 inclusive) Seven Hundred Sixty -nine Thousand Four Hundred Sixtji -nine_ Dollars and No Cents $ 769,469.00 June 11, 1986 NOW Construction Corporation Date Bidder (213) 948 -3242 S /William G. Peterson, President Bidder's Telephone Number Authorized Signature /Title 334218 Class B 10031 S. Pioneer Blvd., Santa Fe Springs, CA 90670 Contractor's License No. & C assification id er's Address L I I ,I I • � INSTRUCTIONS TO BIDDERS Page 2 The following contract documents shall be completed, executed and received by the City Clerk in accordance with NOTICE INVITING BIDS. 1. PROPOSAL 2. INSTRUCTIONS TO BIDDERS 3. DESIGNATION OF SUBCONTRACTOR(S) 4. BIDDER'S BOND (sum not less than 10% of total bid price) 5. NON - COLLUSION AFFIDAVIT 6. TECHNICAL ABILITY AND EXPERIENCE REFERENCES except that cash, certified check or cashier's check (sum not less that 10% of the total bid price) may be received in lieu of the Bidder's Bond. The title of the project and the words SEALED BID shall be clearly marked on the outside of the envelope containing the bid. The City of Newport Beach will not permit a substitute format for the contract documents listed above. Bidders are advised to review their content with bonding and legal agents prior to submission of bid. Bids shall not be received from bidders who are not licensed in accordance with the provisions of Chapter 9, Division III of the Business and Professions' Code. The low bidder shall also be required to possess a City of Newport Beach business license prior to execution of contract. The estimated quantities indicated in the PROPOSAL are approximate, and are given solely to allow the comparison of bid totals. Bids are to be computed upon the estimated quantities indicated in the PROPOSAL multiplied by unit price submitted by the bidder. In the event of dis- crepancy between wording and figures, bid wording shall prevail over bid figures. In the event of error in the multiplication of estimated quantity by unit price, the correct multiplication will be computed and the bids will be compared with correctly multiplied totals. The City shall not be held responsible for bidder errors and omissions in the PROPOSAL. Contract documents shall bear signatures and titles of persons authorized to sign on behalf of the bidder. For corporations, the signatures shall be of the President or Vice President. For partnerships, the signatures shall be of a general partner. For so e ownership, the signature shall be of the owner. In accordance with the California Labor Code (Sections 1770 et seq.), the Director of Industrial Relations has ascertained the general prevailing rate of per diem wages in the locality in which the work is to be performed for each craft, classification, or type of workman or mechanic needed to execute the con- tract. A copy of said determination is available in the office of the City Clerk. All parties to the contract shall be governed by all provisions of the California Labor Code relating to prevailing wage rates (Sections 1770 -7981 in- clusive). The Contractor shall be responsible for compliance with Section 1777.5 of the California Labor Code for all apprenticeable occupations. 334218 Class B Contr's Lic. No. & Classification June 11, 1986 NOW Construction Corporation Bidder S /William G. Peterson, President Authorized Signature /Title • • , `f i I 11 F L, fF I 1 Fl L i I i I I 11' i • • Page 3 i 442 -3360 DESIGNATION OF SUBCONTRACTOR(S) The undersigned certifies that he has used bid(s) of the following listed (213) subcontractor(s) in making up his bid,and that the subcontractor(s) listed Pre - engineered Bldg_ will be used for the work for which they bid, subject to the approval of the Engineer and in accordance with the applicable provisions of the Specifications. No change of subcontractor may be made except with the prior approval of the Vertical Lifts Engineer and as provided by State law. (818) 969 -8745 Subcontract Work Demolition and Subcontractor Address Cobabe 1. Earthwork Howard Contracting (800) 446 -0101 13. 2. Driven Piles Diversified Builders (213) 633 -0161 634 -3706 Agg. Base and 14. Rough Carpentry Evergreen Construction 3. A.C. Paving Vernon Paving (714) 527 -8600 1 4 5. 6. 7. Unit Masonary So. Counties Masonary (714) 554 -6222 S /William G. Peterson, President Authorized Signature Titer LJ I I 8. Metal Fabrication Republic Iron (818) 442 -3360 So. California 9. Overhead Coiling Doors Overhead Doors (213) 686 -0052 10. Pre - engineered Bldg_ ETCO (213) 479 -1820 11. Vertical Lifts Hytrol (818) 969 -8745 12. Plumbing Cobabe (213) 328 -2880 13. Electrical Assured Electric (714) 634 -3706 14. Rough Carpentry Evergreen Construction (619) 758 -7611 NOW Construction Corporation Bidder S /William G. Peterson, President Authorized Signature Titer LJ I I • FOR ORIGINAL SEE CITY CLERK'J*E COPY Page 4 BIDDER'S BOND KNOW ALL MEN BY THESE PRESENTS, That we, NOW CONSTRUCTION CORPORATION as bidder, and FAIRMONT INSURANCE COMPANY as Surety, are held and firmly bound unto the City of Newport Beach, Calfornia, in the sum of Ten Percent of Amount Bid----------------------- - - - - -- Dollars ($---------- - - --), ' lawful money of the United States for the payment of which sum well and truly to be made, we bind ourselves, jointly and severally, firmly by these presents. THE CONDITION OF THE FOREGOING OBLIGATION IS SUCH, That if the proposal of the above bounden bidder for the construction of WAREHOUSE, WASHRACK COVER, AND PAVEMENT AT CORPORATION YARD C2478 Title of Project Contract No. in the City of Newport Beach, is accepted by the City Council of said City, and if the above bounden bidder shall duly enter into and execute a contract for such construction and shall execute and deliver to said City the "Payment" and "Faithful Performance" contract bonds described in the Specifications within ten (10) days (not including Saturday, Sunday, and Federal holidays) from the date of the mailing of contract documents for execution to the above bounden bidder by and from said City, then this obligation shall become null and void; otherwise it is and shall remain in full force and effect, and the amount specified herein shall be forfeited to the said City. In the event that any bidder above named executed this bond as an individual, it is agreed that the death of any such bidder shall not exonerate the Surety from its obligations under this bond. IN WITNESS WHEREOF, we hereunto set our hands and seals this 5th day of June , 1986 NOW Construction Corporation (Attach acknowledgement of Bidder ' Attorney -in -Fact) S /Isela M. Carrillo S /William G. Peterson, President Notary Public Authorized Signature /Title Commission Expires: June 9, 1989 FAIRMONT INSURANCE COMPANY Surety By S /Mary Scheiner tTitle Attorney -in -Fact i i NON- COLLUSION AFFIDAVIT The bidder, by its officers and agents or representatives present at the time of filing this bid, being duly sworn on their oaths, say that neither they nor any of them have, in any way, directly or indirectly, entered into any arrange - ment or agreement with any other bidder, or with any public officer of such CITY OF NEWPORT BEACH whereby such affiant or affiants or either of them, has paid or is to pay to such bidder or public officer any sum of money, or has I given or is to give to such other bidder or public officer anything of value whatever; or such affiant or affiants or either of them has not directly or indirectly, entered into any arrangement or agreement with any other bidder or bidders, which tends to or does lessen or destroy free competition in the letting of the contract sought for by the attached bids; that no bid has been accepted from any subcontractor or materialman through any bid depository, the bylaws, rules or regulations of which prohibit or prevent the bidder from con- ' sidering any bid from any subcontractor or materialman which is not processed through said bid depository, or which prevent any subcontractor or materialman from submitting bids to a bidder who does not use the facilities of or accept bids from or through such bid depository; that no inducement of any form or character other than that which appears upon the face of the bid will be sug- gested, offered, paid or delivered to any person whomsoever to influence the acceptance of the said bid or awarding of the contract; nor has the bidder any agreement or understanding of any kind whatsoever with any person whomso- ever to pay, deliver to, or share with any other person in any way or manner, any of the proceeds of the contracts sought by this bid. I 1J Subscribed and sworn to before me this 4th day of June , 1986. My commission expires: ' November 25, 1986 11 t NOW Construction Corporation Bidder S /William G. Peterson, President Authorized Signature /Title S /Iris L. Babcock Notary Public Page 5 0 a • • Page 6 TECHNICAL ABILITY AND EXPERIENCE REFERENCES The undersigned submits herewith a statement of the work of similar character to that proposed herein which he has performed and successfully completed. Year Completed For Whom Performed (Detail) Person to Contact Telephone No. 1983 Chevron Refinery Concrete Docks Bill Scharpenburg (213) 694 -7758 0o ma er, Inc. Warehouse Storage 1979 Jack -in -the -Box Freezer and Erwin Rubenstein (619) 571 -8914 I I I I r Offices 1986 City f Industry Office Snack Bar y y and Snack Bar Tom Loveday (818) 912 -2467 Facilities NOW Construction Corporation Bidder S /William G. Petersognn President ut orized Siature /Title 1 • • I I I I The following are contract documents which shall be completed and executed by the successful bidder after he receives a letter of award from the City of Newport Beach: PAYMENT BOND (pages 8 & 9) FAITHFUL PERFORMANCE BOND (pages 10 & 11) CERTIFICATE OF INSURANCE & ENDORSEMENTS (pages 12, 13, 14) CONTRACT (pages 15 & 16) The City of Newport Beach will not permit a substitute format for these contract documents. Bidders are advised to review their content with bonding, insuring and legal agents prior to submission of bid. BONDING COMPANIES shall be acceptable as sureties in accordance with the latest revision of Federal Register Circular 570. INSURANCE COMPANIES shall be (1) licensed to conduct business in California, and (2) assigned Policyholders' Rating A (or higher) and Financial Size Category Class VIII (or larger) in accordance with the latest edition of Best's Key Rating Guide: Property- Casualty. Coverages shall be provided for all TYPES OF INSURANCE checked on the CERTIFICATE OF INSURANCE. All costs associated with the specifications of these contract documents shall be absorbed in the bid. Such specifications shall include those contained in (1) each contract document and (2) the Standard Specifications for Public Works Construction (latest edition adopted for use in the City of Newport Beach), except as supplemented or modified by the Special Provisions for this project. I I Page 7 NOTICE The following are contract documents which shall be completed and executed by the successful bidder after he receives a letter of award from the City of Newport Beach: PAYMENT BOND (pages 8 & 9) FAITHFUL PERFORMANCE BOND (pages 10 & 11) CERTIFICATE OF INSURANCE & ENDORSEMENTS (pages 12, 13, 14) CONTRACT (pages 15 & 16) The City of Newport Beach will not permit a substitute format for these contract documents. Bidders are advised to review their content with bonding, insuring and legal agents prior to submission of bid. BONDING COMPANIES shall be acceptable as sureties in accordance with the latest revision of Federal Register Circular 570. INSURANCE COMPANIES shall be (1) licensed to conduct business in California, and (2) assigned Policyholders' Rating A (or higher) and Financial Size Category Class VIII (or larger) in accordance with the latest edition of Best's Key Rating Guide: Property- Casualty. Coverages shall be provided for all TYPES OF INSURANCE checked on the CERTIFICATE OF INSURANCE. All costs associated with the specifications of these contract documents shall be absorbed in the bid. Such specifications shall include those contained in (1) each contract document and (2) the Standard Specifications for Public Works Construction (latest edition adopted for use in the City of Newport Beach), except as supplemented or modified by the Special Provisions for this project. I I Page 7 WQ"TSD IN YOUR CWARTS Page 10 BOND YYB014261 PMA$9544.00 FAITHFUL PERFORMANCE BOND KNOW ALL MEN BY THESE PRESENTS, That iWHEREAS, the City Council of the City of Newport Beach, State of California, by ' motion adopted July 14, 1986 has awarded to NOW Construction Corporation ' hereinafter designated as the "Principal ", a contract for WAREHOUSE, WASH RACK COYER, AND PAVEMENT AT CORPORATION YARD C-2478 in the City of Newport Beach, in strict conformity with the Drawings and Specifications and other contract documents on file in the office of the City Clerk of the City of Newport Beach; WHEREAS, said Principal has executed or is about to execute said contract and the terms thereof require the furnishing of a bond for the faithful performance of said contract; NOW, THEREFORE, We, ' NOW CONSTRUCTIO ?i COMRA ?ION as Principal, and FAIRAONT INSURANCE CtlMANY as Surety, are held and firmly bound unto the City of Newport Beach, in the sum of Seven hundred sixty -vino thousand four hundred sixty -nine Dollars ($ 769,469.00 � ' said sum being equal to 100% of the estimated amount of the contract, to be paid to the said City or its certain attorney, its successors, and assigns; for which payment well and truly to be made, we bind ourselves, our heirs, executors and administrators, successors or assigns, jointly and severally, firmly by these presents. THE CONDITION OF THIS OBLIGATION IS SUCH, that if the above bounden Principal, his or its heirs, executors, administrators, successors, or assigns, shall in all things stand to and abide by, and well and truly keep and perform the covenants, con- ditions, and agreements in the said contract and any alteration thereof made as therein ' provided on his or their part, to be kept and performed at the time and in the manner therein specified, and in all respects according to their true intent and meaning, and shall indemnify and save harmless the City of Newport Beach, its officers and agents, as therein stipulated, then this obligation shall become null and void; otherwise it shall remain in full force and virtue. And said Surety, for value received, hereby stipulates and agrees that no change, extension of time, alterations or additions to the terms of the contract or to the work to be performed thereunder or to the specifications accompanying the same shall in any wise affect its obligations on this bond, and it does hereby waive notice I 1 1 i 1 1 1 1 1 1 Cl i i 1 1 1 1 1 I [l I1 I 1 I 1� I �i LJ I • • Page 11 Faithful Performance Bond (Continued) of any such change, extension of time, alterations or additions to the terms of the contract or to the work or to the specifications. In the event that any principal above named executed this bond as an individual, it is agreed that the death of any such principal shall not exonerate the Surety from its obligations under this bond. IN WITNESS WHEREOF, this instrument has been duly executed by the Principal and Surety above named, on the 22nd day of July , 19 86 NOW CONSTRUCTION CORPORATION (Seal) Name of Contractor Principal Authorized Signature and Title Authorized Signature and Title FAIRMONT INSURANCE COMPANY (Seal) ame of Surety 4111 W. Alasada Avenue Bmr"A. CA._ 91509 Address of Surety l� Signature And Title of Authorized Agent Mary Sc finer. Attorney —La -fact 911 Wllshlre Blvd. 0970 Los Angeles. CA 90017 Address of Agent (213) 624 -2055 Telephone No. of Agent i I [l I1 I 1 I 1� I �i LJ I • • Page 11 Faithful Performance Bond (Continued) of any such change, extension of time, alterations or additions to the terms of the contract or to the work or to the specifications. In the event that any principal above named executed this bond as an individual, it is agreed that the death of any such principal shall not exonerate the Surety from its obligations under this bond. IN WITNESS WHEREOF, this instrument has been duly executed by the Principal and Surety above named, on the 22nd day of July , 19 86 NOW CONSTRUCTION CORPORATION (Seal) Name of Contractor Principal Authorized Signature and Title Authorized Signature and Title FAIRMONT INSURANCE COMPANY (Seal) ame of Surety 4111 W. Alasada Avenue Bmr"A. CA._ 91509 Address of Surety l� Signature And Title of Authorized Agent Mary Sc finer. Attorney —La -fact 911 Wllshlre Blvd. 0970 Los Angeles. CA 90017 Address of Agent (213) 624 -2055 Telephone No. of Agent n LA C I 1 ,I 1 1; I y m 0 i w ` H z �� pvnm =c`rrr- D CmT.Z7f Z �\ O 0 3 o R v o ' � J � a T ? er N o � O d o � w N � n c 0 0 N J i J O o 4 w ' D ° J o a � o O m m < a o 0 °o 3 J m F T T O O T m o' c 3 � m n - N � a � R m W J a o _ u � m o T J S J O m N a e Jo 3 F J N 0 m m nw o o J o' ? o ° Io 3 �o N N d O 0 c., G r �G 0 �o rn o' m ° 0 3 m m 0 ° � � � � � . � • � r i; 5XRMED I BOND iF8014261 PAYMENT BOND • a.• PRRMIUM! INCLUDED IN PEMRMANCE BOND KNOW ALL MEN BY THESE PRESENTS, That WHEREAS, the City Council of the City of Newport Beach, State of California, by rmotion adopted July 14, 1086 IJ has awarded to NOW Constrac-Man 6sr-pontion hereinafter designated as the "Principal ", a contract for WAREHOUSE, MASH RACK COVER, AND PAVEMENT AT CORPORATION YARD C -2478 in the City of Newport Beach, in strict conformity with the Drawings and Specifications and other contract documents on file in the office of the City Clerk of the City of Newport Beach; WHEREAS, said Principal has executed or is about to execute said contract and the terms thereof require the furnishing of a bond with said contract, providing that if said Principal or any of his or its subcontractors, shall fail to pay for any materials, provisions, or other supplies used in, upon, for, or about the performance of the work agreed to be done, or for any work or labor done thereon of dny kind, the Surety on this bond will pay the same to the extent hereinafter set forth: NOW, THEREFORE, We NOW CONSTRUCTION CORPORATION Ias Principal, and FAI`tA)NT INSURANCE COMPANY as Surety, are held firmly bound unto the City of Newport Beach, in the sum of Saveu hundred sixty -nine thousand four hundred slzty— n'"Oollars ($ 769.469.00 � said sum being equal to 100% of the estimated amount payable by the City of Newport ' Beach under the terms of the contract; for which payment well and truly to be made, we bind ourselves, our heirs, executors and administrators, successors, or assigns, jointly and severally, firmly by these presents. THE CONDITION OF THIS OBLIGATION IS SUCH, that if the above bounden Principal or his subcontractors, fail to pay for any materials, provisions, or other supplies, used in, upon, for, or about the performance of the work contracted to be done, or for any other work or labor thereon of any kind or for amounts due under the Unemploy- ment Insurance Code with respect to such work or labor, that the Surety or Sureties will pay for the same, in an amount not exceeding the sum specified in the bond, and also, in case suit is brought upon the bond, a reasonable attorney's fee, to be fixed by the Court as required by the provisions of Section 3250 of the Civil Code of the State of California. The bond shall inure to the benefit of any and all persons, companies, and corporations entitled to file claims under Section 3181 of the California Civil Code so as to give a right of action to them or their assigns in any suit brought upon • • Page 9 IPayment Bond (Continued) this bond, as required by the Provisions of Sections 3247 et. seq. of the Civil Code of the State of California. And said Surety, for value received, hereby stipulates and agrees that no change, extension of time, alterations or additions to the terms of the contract or to the work to be performed thereunder or the specifications accompanying the same shall in any wise affect its obligations on this bond, and it does hereby waive notice of any such change, extension of time, alterations or additions to the terms of the contract or to the work or to the specifications, In the event that any principal above named executed this bond as an individual, it is agreed that the death of any such principal shall not exonerate the Surety from its obligations under this bond. IN WITNESS WHEREOF, this nstrument has been dul��xecuted by the Princip�l6 and Surety above named, on the day of y 19 NOW CONSTRUCTION CORPORATIOX -- ,` - (Seal} Name of Contractor Principal l ` Authorized Signature Ud Title' ^ Authorized Signature and Title I FAIRMONT INSURANCE COMPANY (Seal): Name of Surety 4111 W. Alameda Avenue Busbaeks CA-91595, t Address f Surec Sr gluey R e n@r, Rtt0raeY- &n- gent 911 Wilshire Blvd. 0970 Los Angeles$ CA 90017 Address of Agent (213) 624 -2055 Telephone No. of Agent ( .. < • • a yi �I 1 �I m o _ o w m 3 o 0 o � m s � u m a m _ ° o N � 'IAHI)IiF{N III1111IIIL c m i� V'TnDrn= =f9 a i� D m lllilllil 11 111 11 if llllF. � � � ;. m a o ^- O u O 3 � `D f Er T m TJ m 0 m c 3 ° a � °. R .e S v o 0 3 o O T I \ S 7 1 \ m N Q c 3 i N m 0 a m 0 ry a H k LO n m w p (D �S a 0 O O I F J O f J O 3 0 O H N N w a 0 0 4 G r 0 d 00 o+ m O m m m 0 7 0 0 ro o; �o G) to r t� Ge[aid J. Sul Itvan S c, Inc WIRMONT INSURANCE C &ANY Burbank California POWER OF ATTORNEY ' kNOW ALL RIEN BY THESE PRESENTS: ' That FAIRMONT INSURANCE COMPANY, a California Corporation, does hereby make, constitute and appoint William R. Curtis, John W. Hirschmann, Mary Scheiner, John Monroe ' as its true lawful Attorneys) -in -Fact, with full power and authority, for and on behalf of the Company as surety, to execute and deliver and affix the seal of the Company thereto, if a seal is required, bonds, undertakings, recognizances, consents of surety or other written obligations in the nature therof, as follows: ' Any and all bonds, undertakings, recognizances, consents of surety or other written obligations in the nature thereof, ' and to bind FAIRMONT INSURANCE COMPANY thereby, and all of the acts of said Attomey(s) -in -Fact, pursuant to these presents, are hereby ratified and confirmed. ' This appointment is made under and by authority of the following Bylaws of the Company, which Bylaws are now in full force and effect: ' ARTICLE IV, Section 13. ATTORNEYS -IN -FACT AND AGENTS. The chairman of the board, the president, the vice president, the chiet financial officer, or the secrnary o the corporatron may appoint attomeys -in -fact or agents with power and authority, as defined or limited in their respective powers of attorney, for and on behalf of the corporation to execute and deliver, and affix the seal of the Corporation thereto, bonds, undertakings, recognizances, consents of surety or other written obligations in the nature thereof and any of said oficers may remove any such attorney -in- fact or agent ' and revoke the power and authority given to him or her. ARTICLE IV, Section 14. AUTHORITY TO BIND. Any bond, undertaking, recognizance, consent of surety or written obligation in the nature thereof shall vat an binding upon the corporation when signed by the chairman of the ' board. the president, the vice president, the chief financial officer, or the secretary of the corporation and duly attested and sealed, if a seat is required, by the secretary or assistant secretary. or shall be valid and binding upon the corporation when duly executed and sealed, if a seal is required, by a duly authorized attomey -in- fact or agent, pursuant to and within the limits of the authority granted by his or her power of attorney. ' This power of attorney is signed and sealed by facsimile under and by the authority of the following Resolu- tion adopted by the Board of Directors of FAIRMONT INSURANCE COMPANY at a meeting duly called and held on the 4rd day of October, 1983: RESOLVED that the signature of any officer authorized by the Bylaws, and the seal of the corporation, may be affixed by facsimile to any power of attorney or special power of attorney or certification of either given for the execution of any bond, undertaking, recognizance consent of surety or other wntten obligation in the nature thereof; such signature ' and seal, when so used, being hereby adopted by the corporation as the on g nal signature of such officer and the original seal of the corporation, to be valid and binding upon the corporation with the same force and effect as though manually affixed. t IN WITNESS WHEREOF, FAIRMONT INSURANCE COMPANY has caused these presents to be signed ' by its proper officer and its corporate seal to be hereunto affixed this 22nd day of March of 1985 I I` JI nn mUSA APR. 10 CAL F a, FAIRMONT INSURANCE COMPANY By f Signature Henry F. Wright, Vi� = resid'I t State of California , es. County of Los Angeles _ ' Henry F. Wright Personally known to rlc, was by me duly sworn, and did depose and say: that he /she resides in the State of California; that helshe is the duly elected Vice president of ' FAIRMONT INSURANCE COMPANY, the corporation described in and which executed the above instru- ment; that he/she knows the seal of said corporation; that the seal affixed to said instrument is such cor- porate seal; that it was so affixed by authority of his /her office under the Bylaws of seid corporation, and that he/she signed his /her name thereto by like authority. Subscribed and sworn to me this 22nd day of ttarch , 1985 ' OFFICIAL SEAL HARRIET IAMBELL NOTARY PUBLIC - CALIFORNIA PRINCIPAL OFFICE IN LOS ANGELES COUNTY A Commission Eip"m Apr. 21,1911 Notary i��� , for said County and State. , F CERTIFICATION 1, Tsude A. Tsujimoto the Assistant Secretary of FAIRMONT INSURANCE COMPANY, certify that the foregoing power of attorney and the above quoted Sections 13. and 14. of Article IV of the Bylaws have not been abridged or revoked and are now in full force and, ' Signed and Sealed at Burbank, California, this APL 10 1970 If 22nd day of July 19 86 T ee: Assistant tary i Originated by: Date of Origin. August 13, 19 85 'Orety • CERTIFICATE OF INSURANCE • amity of Newport Beach 3300 Newport Boulevard Fewport Beach, CA 92663 NAME AND ADDRESS OF INSURED Construction Corporation 10031 S. Pioneer Blvd. Fe Sprinqs, CA 90670 INSURANCE COMPANIES AFFORDING Page 12 GES Company A AETNA CASUALTY & SURETY COMPANY Letter B BEAVER INSURANCE COMPANY l -e',, C Letter Company D Letter Company E Letter This is to certify that policies of insurance listed below have been issued to the insured named a*ve and are in force at this time, including attached endorsement(s). NOTICE: This certificate or verification of insurance is not an insurance policy and does not amend, extend or alter the coverage afforded by the policies listed herein. Notwith- standing any requirement, term, or condition of any contract or other document with respect to which this certificate or verification of insurance may be issued or may pertain, the insurance afforded by the policies described herein is subject to all the terms, exclusions and conditions of such policies, including attached endorsements. 01 Policy LIMITS OF LIABILITY IN THOUSANDS 000 COMPANY TYPES OF INSURANCE Policy Exp. g, ro ucts LITER COVERAGE REQUIRED No. Date Each Completed Occurrence Operations GENERAL LIABILITY Bodily Injury $ $ ' A x Comprehensive Form 83 411186 x Premises - Operations CO030- to Property Damage $ $ X Explosion & Collapse Hazard 783CCA 411187 x Underground Hazard ' x Products /Completed Operations Bodily Injury Hazard and Property ' x Contractual Insurance x Broad Form Property Damage Damage Combined $ 1,000, $ 1,000, x Independent Contractors X Personal Injury ' Marine Personal Injury $ INCL. Aviation 'AUTOMOTIVE LIABILITY A ❑x Comprehensive Form 83 411186 Bodily Injury $ FJ614- to (Each Person ' ❑x Owned 164 411187 $ bodily Injury (Each Occurrence ❑x Hired Property Dama e bodily Injury and ' ❑x Non -owned Property Damage Combined $1,000, 'EXCESS LIABILITY A ® Umbrella Form 83XS 411186 Bodily Injury ❑ Other than Umbrella Form 162382 wCA to 411187 and Property Damage Combined $5,000, $ 5,000, WORKERS' COMPENSATION Statutor III B and W000- 411186 (Each EMPLOYER'S LIABILITY 5983 to $2,000, Accident) U anc NOTE: The Comprehensive General Liability and Automotive Liability policies are endorsed with the attached City of Newport Beach Endorsements. C!, CELLATION: Should any of the above described policies be cancelled or coverage reduced before the expiration date thereof, the•Insurance Company affording coverage ' shall provide 30 days' advance notice to the City of Newport Beach by regisAiered: il, attention: Public Works Department. By: Z,4c_ Agency: Gerald J. Sullivan & Associates, Inc. Authori ed Re(lresentative Date: July 23, 1986 Telephone: (714) 833 -2760 Description of operations /locations /vehicles: All operations performed for the City of Newport Beach by or on behalf of the named insured in connection with the following designated contract: WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD C -2478 Project Title and Contract Number NOTICE: This certificate or verification of insurance is not an insurance policy and does not amend, extend or alter the coverage afforded by the policies listed herein. Notwith- standing any requirement, term, or condition of any contract or other document with respect to which this certificate or verification of insurance may be issued or may pertain, the insurance afforded by the policies described herein is subject to all the terms, exclusions and conditions of such policies, including attached endorsements. 01 Page 14 ' CITY OF NEWPORT BEACH, COMPREHENSIVE GENERAL LIABILITY INSURANCE ENDORSEMENT It is agreed that: '1. With respect to such insurance as is afforded by the policy for Comprehensive General Liability, the City of Newport Beach, its officers and employees are additional in- sureds but only with respect to liability arising out of operations performed by or on ' behalf of the named insured in connection with the contract designated below or acts and omissions of the City of Newport Beach in connection with its general supervision of such operations. The insurance afforded said additional insured shall apply as primary insurance and no other insurance maintained by the City of Newport Beach will ' be called upon to contribute with insurance provided by this policy. 2. The policy includes the following provision: "The insurance afforded by the policy applies separately to each insured against whom claim is made or suit is brought, except with respect to the limits of the Insurance Company's liability." 3. The insurance afforded by the policy for Contractual Liability Insurance (subject to the terms, conditions and exclusions applicable to such insurance) includes liability ' assumed by the named insured under the indemnification or nold harmless provision con- tained in the written contract, designated below, between the named insured and the City of Newport Beach. ' 4. With respect to such insurance as is afforded by this policy, the exclusions, if any, pertaining to the explosion hazard, collapse hazard and underground property hazard (commonly referred to as "XCU "hazards) are deleted. ' 5. The limits of liability under this endorsement for the additional insured named in paragraph I of this endorsement shall be the limits indicated below for either Multiple ' Limits or Single Limit, whichever is indicated by the letter X in the appropriate box. ( ) Multiple Limits ' Bodily Injury Liability $ each occurrence ' Property Damage Liability $ each occurrence (x) Single Limit ' Bodily Injury Liability $ 1,000,000. each occurrence and Property Damage Liability ' Combined The applicable limit of the Insurance Company's liability for the insurance afforded ' for contractual liability shall be reduced by any amount paid as damages under this endorsement in behalf of the additional insureds. The limits of liability as stated in this endorsement shall not increase the total ' liability of the Insurance Company for all damages as the result of any one occurrence in excess of the limits of liability stated in the policy as applicable to Comprehen- sive General Liability Insurance. ' 6. Should the policy be cancelled or coverage reduced before the expiration date thereof, the Insurance Company shall provide 30 days' advance notice to the City of Newport Beach by registered mail, Attention: Public Works Department 7. Designated Contract: WARE This endorsement is effective Policy No.83CO030783CCA Named Insured RACK COVER, AND PAVEMENT AT CORPORATION YARD C -2478 it le and Contract No. July 23, 1986at 12:01 A.M. and forms a part of Now Construction Corporation Name of Insurance Company Aetna Casualty & surety CoBy Endorsement/No. special J Authorized Rerptes'entati ve I ' • • Page 13 CITY OF NEWPORT BEACH ' AUTOMOTIVE LIABILITY INSURANCE ENDORSEMENT It is agreed that: 1. With respect to such insurance as is afforded by the policy for Bodily Injury and Property Damage Liability, the City of Newport Beach, its officers and employees are ' additional insureds but only with respect to liability for damages arising out of the ownership, maintenance or use of automobiles (or autos) used by or on behalf of the named insured in connection with the contract designated below. The insurance ' extended by this endorsement to said additional insured does not apply to bodily injury or property damage arising out of automobiles (1) owned by or registered in the name of an additional insured, or (2) leased or rented by an additional insured, or (3) operated by an additional insured. The insurance afforded the additional ' named insured(s) shall apply as primary insurance and no other insurance maintained by the City of Newport Beach will be called upon to contribute with insurance provided by this policy. ' 2. The policy includes the following provision: ° ' "The insurance afforded by the policy applies separately to each insured who is seeking coverage or against whom a claim is made or suit is brought, except with respect to the limits of the Insurance Company's liability." ' 3. The limits of liability under this endorsement for the additional insureds named in paragraph 1 of this endorsement shall be the limits indicated below for either Multi - ple Limits or Single Limit, whichever is indicated by the letter X in the appropriate ' box. ( ) Multiple Limits ' Bodily Injury Liability $ each occurrence Property Damage Liability $ each occurrence ( X) Single Limit ' Bodily Injury Liability $ 1,000,000. each occurrence and Property Damage Liability ' Combined The limits of liability as stated in paragraph 3 of this endorsement shall not in- crease the total liability of the Insurance Company for all damages as the result of ' any one accident or occurrence in excess of the limits of Liability stated in the policy as applicable to Automobile Liability Insurance. 4. Should the policy be cancelled or coverage reduced before the expiration date thereof, the Insurance Company shall provide 30 days' advance notice to the City of Newport Beach by registered mail, Attention: Public Works Department. I 5. Designated Contract: WAREHOUSE, WASHRACK COVER, AND PAVEMENT AT CORPORATION YARD C -2478 Project Title and Contract No.). 'This endorsement is effective 7123186 Policy No. 63FJ614164 i Named Insured Now construction corporation at 12:01 A.M. and forms a part of • Name of Insurance Company Aetna casualty & surety co. Endorsement No. /Ts ve • • Page 15 CONTRACT THIS AGREEMENT, entered into this /a day of 19 , by and between the CITY OF NEWPORT BEACH, hereinafter "City," d NOW Construction Corporation , hereinafter "Contract , "is made with reference to the following facts: (a) City has heretofore advertised for bids for the following described public work: WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD 2478 Title of Project Contract No. (b) Contractor has been determined by City to be the lowest responsi- ble bidder on said public work, and Contractor's bid, and the compensation set forth in this contract, is based upon a careful examination of all plans and specifications by Contractor, NOW, THEREFORE, the parties hereto agree as follows: 1. Contractor shall furnish all materials and perform all of the work for the construction of the following described public work: WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD 2478 Title of Project Contract No. which project is more fully described in the contract documents. Contractor shall perform and complete this work in a good and workmanlike manner, and in accordance with all of the contract documents. 2. As full compensation for the performance and completion of this work as prescribed above, City shall pay to Contractor the sum of Seven Hundred Sixty -nine Thousand Four Hundred Sixty -nine Dollars and No /100 - -4$ 7fi9_4159_00- -�. This compensation includes (1) any loss or damage arising from the nature of the work; (2) any loss or damage arising from any unforeseen difficulties or obstruc- tions in the performance of the work; (3) any expense incurred as a result of any suspension or discontinuance of the work; but excludes any loss resulting from earthquakes of a magnitude in excess of 3.5 on the Richter Scale and tidal waves, and which loss or expense occurs prior to acceptance of the work by City. 3. All of the respective rights and obligations of City and Contractor are set forth in the contract documents. The contract documents are incorporated herein by reference as though set out in full and include the following: (a) Notice Inviting Bids (b) Instruction to Bidders and documents referenced therein (c) Payment Bond (d) Faithful Performance Bond (e) Certificate of Insurance and endorsement(s) • • Page 16 (f) Plans and Special Provisions for iitie of Project Contract No. (g) This Contract. 4. Contractor shall assume the defense of, and indemnify and hold harmless, City and its officers, employees and representatives from all claims, loss or damage, except such loss or damage proximiately caused by the sole negligence of City or its officers, employees and representatives. IN WITNESS WHEREOF, the parties hereto have caused this contract to be executed the day and year first above written. I J 1 ATTEST: I I I u I L I I ax y Attorney NOW Construction Corporation CITY Name of iContractor (Pr'nci al) Aut orized Signature and Title �(D Authorized Signature and Title L� E 1 CITY OF NEWPORT BEACH PUBLIC WORKS DEPARTMENT WAREHOUSE, WASH RACK COVER AND PAVEMENT AT THE CORPORATION YARD CONTRACT NO. 2478 SPECIAL PROVISIONS INDEX SECTION PAGE I. GENERAL CONDITIONS . . . . . . . . . . . . . . . . . . . . . 1 II. ADMINISTRATION OF THE CONTRACT . . . . . . . . . . . . . . . 1 III. SCOPE OF WORK . . . . . . . . . . . . . . . . . . . . . . . . 1 IV. LOW BID . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 V. TIME OF CONTRACT . . . . . . . . . . . . . . . . . . . . . . 3 VI. PERIOD OF FAITHFUL PERFORMANCE BOND . . . . . . . . . . . . . 3 VII. LIABILITY INSURANCE . . . . . . . . . . . . . . . . . . . . . 4 A. General Liability . . . . . . . . . . . . . . . . . . . . 4 B. Automobile Liability . . . . . . . . . . . . . . . . . . 4 VIII. GUARANTEES . . . . . . . . . . . . . . . . . . . . . . . . . 4 IX. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 X. PAYMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 A. General. . . . . . . . . . . . . . . . . . . . . . . 5 B. Monthly Progress Payments . . . . . . . . . . . . . . . . 5 C. Individual Pay Items . . . . . . . . . . . . . . . . . . 5 XI. MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . 7 XII. FIELD ENGINEERING . . . . . . . . . . . . . . . . . . . . . . 8 A. General . . . . . . . . . . . . . . . . . . . . . . . . . 8 B. Survey Control Data . . . . . . . . . . . . . . . . . . . 8 XIII. INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . 8 XIV. SEQUENCE OF CONSTRUCTION . . . . . . . . . . . . . . . . . . 8 XV. CONTRACTOR'S STAGING AREA . . . . . . . . . . . . . . . . . . 9 • • SPlof9 CITY OF NEWPORT BEACH PUBLIC WORKS DEPARTMENT SPECIAL PROVISIONS FOR WAREHOUSE, WASH RACK COVER AND PAVEMENT AT THE CORPORATION YARD rCONTRACT NO. 2478 1. GENERAL CONDITIONS The Standard Specifications of the City of Newport Beach shall govern contractual relationships between the parties to this contract. The parties to this contract are the City of Newport Beach and the Contractor. II. ADMINISTRATION OF THE CONTRACT The Public Works Director of the City of Newport Beach shall administer this contract for the City. Any change order issued to the Contractor must be in writing and signed by the Public Works Director. III. SCOPE OF WORK A. The work to be done under this contract consists of demolishing and disposing of an existing warehouse building, loading dock,pavement and other miscellaneous improvements; rearranging site utilities to clear new construction; enclosing part of a shed for use as an interim warehouse; constructing a warehouse building complete including including foundations and mezzanine; modifying and constructing a roof over existing wash rack; constructing curbs, gutters, sidewalks, driveway approaches and asphalt concrete pavement; providing construction staking; and providing all other labor, materials and transportation necessary to complete the project. B. The Contractor shall be responsible for providing calculations and design drawings for the pre- engineered building and for obtaining building per- mits from the Building Department for the pre- engineered building. The design of the pre- engineered building shall include design of the floor beams for the mezzanine. C. The Contractor shall be responsible for field engineering to locate the building and for construction staking of pavement and other site improve- ments. D. Contractor's Duties: 1. Except as specifically noted, provide and pay for- a. Labor, materials and equipment. 1 • • SP 2 of 9 ab. Tools, materials and equipment. C. Telephones. d. Other facilities and services necessary for proper execution and completion of work. 2. Secure and pay for permits, government fees and licenses. 3. Give required notices. 4. Comply with codes, ordinances, rules, regulations, orders and other legal requirements of public authorities which bear on per- formance of work. 5. Enforce strict discipline and good order among employees. Do not employ on work persons unfit for work assigned. E. The contract requires completion of all work in accordance with these Special Provisions, the plans, the City's Standard Specifications and Drawings for Public Works Construction, the City's Standard Specifications (Standard Specifications for Public Works Construction, 1985 Edition and 1 1986 Supplement), the architectural specifications for the warehouse building, and reference specifications. 1. Copies of the Standard Specifications may be purchased from Building News, Inc., 3055 Overland Avenue, Los Angeles, California 90034, telephone (213) 870 -9871. Copies of the City's Standard Special Provisions and Standard Drawings may be purchased at the Public Works Department for $5 apiece. 2. The architectural specifications for the warehouse buildings are bound together with the contract documents and shall apply to construction of the warehouse; to modifications to the wash rack; and to a slab over the clarifier; and a pad for a future steam cleaner. 3. Asphalt concrete pavement curbs, gutters, driveway approaches, portland cement concrete slabs on grade, site utilities and drainage improvements will be constructed per the City's Standard Specifications and Drawings for Public Works Construction. 4. The plans consist of the following drawings: ' a. The warehouse building plans, Drawing No. B- 5114 -S, consisting of 21 sheets, prepared by Ficker and Ruffing, Architects. b. The wash rack roof, Drawing No. B- 5111 -S, consisting of 3 sheets. c. Pavement and site utilities, Drawing No. M- 5253 -S, consisting of 3 sheets. F. Included in the scope of the contract is payment of all fees and the securing of all permits normally charged by governing public agencies; payment of all connection charges normally charged by serving utilities; and furnishing all material, labor, and transportation necessary to complete the construction, except that the following fees normally charged by the City of Newport Beach will be waived: 1 • • SP3of9 1. Building excise tax fees. 2. Building and plan check fees normally charged for the amount of the General Fund, including plumbing, electrical, and mechanical permits. All other fees normally charged by the City must be paid by the 1 Contractor. Included among fees that must be paid are: 1 1. Business license fees. 2. Fee charged by the Southern California Gas Company to relocate the existing gas meter. G. 1. The City specifically reserves the right to increase or decrease by more than 25% the number of tons of imported aggregate base to be constructed under Item No. 10 of the Proposal. 2. The City specifically reserves the right to increase or decrease by more than 25% the number of tons of asphalt concrete pavement to be constructed under Item No. 12 of the proposal. 3. The City specifically reserves the right to eliminate the enclosure of 2 bays of Building "G" by eliminating Bid Item No. 5 from the award of contract. t4. The City specifically reserves the right to delete construction of the mezzanine by including deductive Bid Item No. D -1 in the award of the contract. 5. If the City elects to decrease the number of units to be constructed under Bid Items 10 or 12; to eliminate the enclosure of 2 bays of Building "G "; or to eliminate construction of the mezzanine from the contract, the resolution awarding the contract will so state. IV. LOW BID A. The complete project consists of constructing all work listed in Items 1 -13, inclusive, of the Proposal. Each bidder must include a price for each and every one of the items listed in the Proposal, including the deductive Bid Item No. D -1. B. The total price bid for Items 1 -13, inclusive, of the proposal shall be used for the purpose of determining the lowest bid. ' V. TIME OF CONTRACT ' The date of the contract is the date the contract is awarded by the City Council. VI. PERIOD OF FAITHFUL PERFORMANCE BOND The faithful performance bond for the contract shall remain in effect for the duration of the one (1) year guarantee period measured from the date of acceptance of the work by the City Council. f • • SP4of9 fVII. LIABILITY INSURANCE Upon execution of the contract, the Contractor shall provide certificate of insurance showing that he has liability insurance coverage. At the same time, the Contractor shall provide the insurance endorsements on the forms provided as part of the contract documents. The liability insurance coverage shall include each of the following types of insurance. A. General Liability 1. Comprehensive Form 2. Premises - Operations 3. Explosion and Collapse Hazard 4. Underground Hazard 5. Products /Completed Operations Hazard 6. Contractual insurance 7. Broad Form Property Damage 8. Independent Contractors 9. Personal Injury B. Automobile Liability 1. Comprehensive Form 2. Owned 3. Hired 4. Non -owned VIII. GUARANTEES Besides guarantees required elsewhere, the Contractor shall and hereby does guarantee all work for a period of one (1) year after the date of acceptance of the work by the City, and shall repair and replace any and all such work, together with any other work which may be displaced in so doing, that may prove defective in workmanship and /or materials within the one (1) -year period from date of acceptance, without any expense whatsoever to the City, ordinary wear and tear and usual abuse or neglect excepted. In the event of failure to comply with the above - mentioned conditions within a week after being notified in writing, the City is hereby authorized to proceed to have the defects repaired and made good at the expense of the Contractor, who hereby agrees to pay the cost and charges therefor immediately on demand. IX. SAFETY In accordance with generally accepted construction practices, the Contractor shall be solely and completely responsible for conditions of the job site, including safety of all persons and property during performance of the work, and the Contractor shall fully comply with all state, federal and other laws, rules, regulations, and orders relating to safety of the public and workers. The Contractor shall have at the work site copies or suitable extracts of Construction Safety Orders and General Industrial Safety. I I • • SP5of9 i X. PAYMENT A. General 1. The work to be done under this contract includes furnishing all labor, equipment, transportation, materials, and services necessary 1 to complete the construction as shown on the plans and described in the specifications. 2. The lump sum prices bid for construction shall be considered as full compensation for all labor, equipment, materials, services, and all other things necessary to complete the work in place, and no addi- tional allowance will be made therefor. 3. Payment for all items of work not separately provided for in the Proposal shall be included in the prices bid for other items of work listed in the Proposal. B. Monthly Progress Payments The City will make monthly progress payments for work completed per Section 9 of the Standard Specifications. For purposes of making progress payments, the City's estimates of the amount of work completed will be used. C. Individual Pay Items I 1. Bid Item No. 1. The lump sum price to be paid to provide construc- tion staking and layout includes payment for furnishing horizontal and vertical control for construction of the warehouse building, wash rack improvements, utilities locations, curbs, gutters, sidewalk, driveway approaches, ramp, stairways, asphalt, concrete pavement, and any other miscellaneous item of work. 2. Bid Item No. 2. The lump sum price to be paid to relocate gas meter and gas lines includes payment for arranging with the gas company to ' relocate the existing gas meter; for paying the gas company an esti- mated charge of $820.55 to move the existing meter; and for recon- necting the relocated gas meter to the Corporation Yard gas distribution system including furnishing and installing pipes and fittings, trench backfill, and 3 inches of asphalt concrete pavement over 6 inches of imported aggregate base over trenches. 3. Bid Item No. 3. The lump sum price to be paid to relocate a 4 -inch domestic water service includes payment for relocating the existing 4 -inch domestic water service; furnishing and installing a new concrete vault and cover; all pipe, fittings, valves, and thrust blocks necessary to relocate the water service; and 3 inches of asphalt concrete pavement over 6 inches imported aggregate base over trenches. I 1 • • SP6of9 LJ I I 11 i I LJ 6. Bid Item No. 6. The lump sum price to be paid to demolish the existing warehouse includes payment for demolishing the attached loading dock, office annex, foundations, trees, shrubbery, and miscellaneous concrete curbs, slabs or pavement necessary in order to construct the new warehouse and site improvements adjacent to the new warehouse. 7. Bid Item No. 7. The lump sum price.to be paid for miscellaneous emo d— ition and rough grading includes payment for removing any pave- ment, concrete, or other miscellaneous improvement necessary to complete the project, but which is not included in the lump sum price to be paid for demolishing the existing warehouse. 8. Bid Item No. 8. The lump sum price to be paid to construct a new warehouse building includes payment for: a. Paying for the design and obtaining approval from the Building Department of plans for a pre- engineered light - weight metal building. b. Furnishing and constructing a light- weight insulated metal building, complete in place, including foundation, mezzanine, interior partitions, mechanical, plumbing and electrical systems, loading dock, dock leveller, lift, and all equipment and fit- tings inside and adjacent to the building. c. Exterior construction outside of the building, including curb, gutter and sidewalk around the building, four feet wide P.C.C. valley gutter crossing the roadway east of the warehouse building; ramps and stairways, slab for the loading dock, pull boxes adjacent to the building, and any other item of work necessary to complete the work adjacent to the building. d. The cost of any imported aggregate base used under the building or under the concrete adjacent to the building shall be con- sidered part of the lump sum price paid for Bid Item No. 8. 9. Bid Item No. 9. a. The lump sum price to be paid to modify the wash rack and construct a roof over the wash rack shall include payment for sawcutting, removing slabs, replacing slab and wash rack drain, 4. Bid Item No. 4. The lump sum price to be paid to construct new water lines includes payment for furnishing tings, valves, valve covers, thrust blocks, and installing all pipe, trenching, trench fit- back - fill, and 3 inches of asphalt concrete pavement over 6 inches of aggregate base over trenches necessary to complete the work. 5. Bid Item No. 5. The lump sum price to be paid for enclosing two bays of Building "G" for interim warehouse use shall include full payment for enclosing the westerly 60 feet of Building "G" with 2 x 6 stud ' walls, 3/8 inch exterior grade plywood on the exterior; plus two 5'0" x 10'0" -high exterior doors with door knobs, hasps, and hard- ware; and all other miscellaneous items necessary to complete the work. LJ I I 11 i I LJ 6. Bid Item No. 6. The lump sum price to be paid to demolish the existing warehouse includes payment for demolishing the attached loading dock, office annex, foundations, trees, shrubbery, and miscellaneous concrete curbs, slabs or pavement necessary in order to construct the new warehouse and site improvements adjacent to the new warehouse. 7. Bid Item No. 7. The lump sum price.to be paid for miscellaneous emo d— ition and rough grading includes payment for removing any pave- ment, concrete, or other miscellaneous improvement necessary to complete the project, but which is not included in the lump sum price to be paid for demolishing the existing warehouse. 8. Bid Item No. 8. The lump sum price to be paid to construct a new warehouse building includes payment for: a. Paying for the design and obtaining approval from the Building Department of plans for a pre- engineered light - weight metal building. b. Furnishing and constructing a light- weight insulated metal building, complete in place, including foundation, mezzanine, interior partitions, mechanical, plumbing and electrical systems, loading dock, dock leveller, lift, and all equipment and fit- tings inside and adjacent to the building. c. Exterior construction outside of the building, including curb, gutter and sidewalk around the building, four feet wide P.C.C. valley gutter crossing the roadway east of the warehouse building; ramps and stairways, slab for the loading dock, pull boxes adjacent to the building, and any other item of work necessary to complete the work adjacent to the building. d. The cost of any imported aggregate base used under the building or under the concrete adjacent to the building shall be con- sidered part of the lump sum price paid for Bid Item No. 8. 9. Bid Item No. 9. a. The lump sum price to be paid to modify the wash rack and construct a roof over the wash rack shall include payment for sawcutting, removing slabs, replacing slab and wash rack drain, • • SP7of9 re -using an existing manhole frame and cover, constructing the roof including foundation and columns; constructing a Portland cement concrete pad for a steam cleaner; constructing a slab over the clarifier including new manhole frames and covers; and adjusting edges of concrete slabs to grade with asphalt concrete ' join strips. b. Compensation for any imported aggegate base used underneath ' concrete foundations and slabs or as backfill around the wash rack drain shall be considered as part of the lump sum price paid for Bid Item No. 9. 10. Bid Item No. 10. a. The unit price to be paid to furnish and construct imported aggregate base includes compensation for furnishing and installing imported aggregate base underneath permanent asphalt concrete pavement and P.C.C. gutters that are not part of the warehouse or the wash rack construction. b. Compensation for furnishing and constructing imported aggregate base underneath the warehouse, and the site improvements surrounding the warehouse shall be considered part of the lump sum price paid to construct the warehouse. c. Compensation for furnishing and constructing imported aggregate base underneath the wash rack; wash rack drain, and attached slabs shall be considered part of the lump sum price paid to modify the wash rack and construct a roof over it. 11. Deductive Bid Item No. D -1 The work to be eliminated from the project if the City elects to include Deductive Bid Item No. D -1 in the award of the contract includes the mezzanine floor and supporting columns, the unit heater, ' the lights underneath the mezzanine, the stairway, and the 1,000 -pound lift. The foundation system will not be changed. The pit for the 1,000 -pound lift will be constructed per plans and then filled with Portland cement concrete. XI. MATERIALS A. Materials for the warehouse and the wash rack roof structure shall be as specifed in the architectural specifications. B. Materials and methods of construction for site work, including asphalt concrete pavement, portland cement concrete curbs, gutters, sidewalks, driveway approaches, slabs, drainage improvements, and site utilities relocation shall be as specified in Standard Specifications for Public Works Construction. 1. Portland cement concrete including pavement, slabs, curbs, and gut - ters: Class 520 -C -2500, 4 inches maximum slump. f i 1 • • SP8of9 2. Asphalt concrete pavement: a. For top 1 inch of pavement, Type C2 -AR -4000. b. For all other A.C. pavement, Type B2 -AR -4000. 3. Light gage metal for wash rack roof a. Light gage steel shall be galvanized steel conforming to AISI Specifications, ASTM A- 446 -75, Grade N -1. b. Fasteners for light gage steel shall be No. 14 cadmium - plated, self - tapping sheet metal screws with neoprene washers, 12 inches center -to- center minimum spacing. ' c. All exposed steel surfaces except galvanized metal deck shall be coated with one coat of metal primer and two coats of semi -gloss enamel. XII. FIELD ENGINEERING A. General 1. The Contractor shall lay out the work from the drawings, the bench marks and the column lines established by City, and shall establish ' all additional bench marks, monuments, lines and levels necessary for the construction covered by this contract. 2. To lay out the work and to verify lines and elevations as the work progresses, the Contractor shall employ an experienced and competent Civil Engineer of Land Surveyor registered in the State of California. B. Survey Control Data At locations shown on the drawings, coordinated control points and bench- marks have been established by City at no cost to the Contractor. The Contractor shall protect and preserve the bench markers and reference points. Any costs in connection with resetting and /or reestablishing bench marks shall be borne by the Contractor. XIII, INSPECTION The City will inspect all work. All items covered or all stages of work that are not to remain observable must be inspected and approved before being covered up. The Contractor shall provide timely notice to the City when such inspection is needed. XIV. SEQUENCE OF CONSTRUCTION A. Because of crowded working conditions and the need to maintain the Corporation Yard in continuous operation, the contract work must be constructed in stages. A general description of the phases are as follows: I r I I L ,1 r I �r • • SP 9 of 9� Phase 1 (5 weeks) a. Execute contract documents (Contractor and City) b. Rearrange site utilites (Contractor) c. Prepare plans for steel building and obtain building permits (Contractor) d. Construct permanent pavement (Contractor) Phase 2 (3 weeks) a. Enclose westerly 2 bays of Building "G" for interim use as a warehouse. (The enclosure of 2 bays of Building "G" shall not commence until the lower parking lot is completed and in service.) Phase 3 (4 weeks) a. Move warehousing division to Building "G" (City) Phase 4 (16 weeks) a. Construct warehouse (Contractor) b. Modify wash rack and construct roof (Contractor) Phase 5 (2 weeks) a. Final cleanup (Contractor) B. After acceptance of the work, the City will move into the new warehouse and remove the temporary enclosure of Building "G ". XV. CONTRACTOR'S STAGING AREA During construction the Contractor may use the area between the new warehouse and the masonry wall east of the Administration Building. ARCHITECTURAL SPECIFICATIONS WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD CONTRACT NO. 2478 ' INDEX DIVISION I - GENERAL REQUIREMENTS ' Section 01040 - Project Coordination 1 - 4 01340 - Shop Drawings, Product Data and Samples 1 - 4 01400 - Quality Control 1 - 5 01500 - Temporary Facilities and Controls 1 - 7 01720 - Project Record Documents 1 - 2 01730 Operations Maintenance Data 1 Only - and ' DIVISION 2 - SITE WORK Section 02060 - Demolition 1 - 2 02200 - Earth Work 1 - 12 • ' 02360 - Driven Piles 1 - 9 02513 - Asphalt Concrete Paving 1 - 6 ' 02514 - Portland Cement Concrete Paving 1 - 7 ' DIVISION 3 - CONCRETE Section 03310 - Concrete Work 1 - 11 DIVISION 4 - MASONRY ' Section 04200 - Concrete Masonry Units 1 - 3 i DIVISION 5 - METALS Section 05500 - Metal Fabrications DIVISION 6 - WOOD & PLASTICS Section 06100 - Rough Carpentry 06190 - Prefabricated Wood Trusses 06200 - Finish Carpentry 06400 - Architectural Woodwork DIVISION 7 - THERMAL AND MOISTURE PROTECTION Section 07200 - Insulation 07900 - Sealants DIVISION 8 - Section 08210 08330 08700 08800 08905 ORS AND WINDOWS Wood Doors Overhead Coiling Doors Finish Hardware Glass and Glazing Window Wall System- Prefinished Steel DIVISION 9 - FINISHES Section 09250 - Gypsum Drywall 09660 - Resilient Flooring 09900 - Painting 09950 - Wall Coverings DIVISION 10 - SPECIALTIES Section 10601 - Wire Mesh Partitions 10800 - Toilet Accessories DIVISION 11 - LOADING DOCK EQUIPMENT Section 11160 - Loading Dock Equipment [Slag �. 1 - 6 1 - 3 1 - 4 1 - 5 1 - 2 1 - 5 1 - 4 1 - 5 1 - 7 1 - 5 1 - 4 1 - 5 1 - 5 1 - 9 1 - 2 1 - 3 1 - 3 1 - 5 TABLE OF CONTENTS Page 2 of 3 i i 1 i r 'i r I 4, TABLE OF CONTENTS Page 3 of 3 Pages DIVISION 13 - SPECIAL CONSTRUCTION - Pre- Engineered Building 1 - 13 Section 13120 DIVISION 14 - CONVEYING SYSTEMS Section 14430 - Vertical Lift 1 - 5 DIVISION 15 - MECHANICAL - Plumbing 1 - 14 Section 15400 15800 - Heating, Ventilation and Air Conditioning 1 - 10 DIVISION 16 - ELECTRICAL Section 16000 - Electrical 1 - 20 TABLE OF CONTENTS Page 3 of 3 • • r PART 1 - GENERAL M 1.01 GENERAL: ' The Standard Specifications of the City of Newport Beach shall govern contractural relationships between the parties to this contract. The parties to this contract are the City of Newport Beach and the Contractor. ' 1.02 ADMINISTRATION OF THE CONTRACT: The Public Works Director of the City of Newport Beach , shall administer this contract for the City. Any change orger issued to the Contractor must be in writing and signed by the Public Works Director. 1.03 PAYMENT OF FEES: ' Included in the scope of the contract is the payment of all fees and the securing of all permits normally charged by , governing public agencies; the payment of all connection charges normally charged by serving utilities; and the furnishing of all material, labor, and transportaiton necessary to complete the construction, except that the following fees normally charged by the City of Newport Beach will be waived: 1. Building excise tax fees. ' 2. Building and plan check fees normally charged for , the account of the General Fund, including plumbing, electrical drywall, and plastering permits. All other fees normally charged by the City and Utility Companies must be paid by the Contractor. Included among fees that must be paid are: 1. Business license fees. 2. So. Calif. Gas Company relocation fee. ' Lj 00800 ' Page 1 of 4 Y I • • The date of the contract is the date the contract is awarded by the City Council. The Contractor must execute the contract and return it to the City within twenty (20) calendar days after award of the contract by the City. ' All work must be completed within two hundred ten (210) consecutive calendar days after award of the contract by the City Council. 1.05 LIABILITY INSURANCE: Upon execution of the contract, the Contractor shall provide a certificate(s) of insurance showing that he has liability insurance coverage. At the same time, the contractor shall provide the insurance endorsements on the forms provided as part of the contract documents. The liability insurance coverage shall include each of the following types of insurance: A. General Liability 1. Comprehensive Form 2. Premises- Operations 3. Explosion and Collapse Hazard 4. Underground Hazard 5. Products /Completed Operations Hazard 6. Contractual Insurance ' 7. Broad Form Property Damage 8. Independent Contractors 9. Personal Injury ' B. _Automobile Liahil_ity I. Comprehensive Form ' 2. Owned 3. Hired 4. Non -Owned ' 1.06 CLEANUP AND DISPOSAL: I 1 5 At all times during the project, the buildings and site shall be kept clean. All dirt, waste and rubbish shall be removed frequently and not allowed to accumulate. 00800 Page 2 of 4 • • B. Final Cleanup 1 In addition to keeping the building and site clean ' during construction, the Contractor must thoroughly clean the inside of the building, including fixtures, equipment, hardware, walls, ceilings, and doors. This shall include thorough cleaning of window and opening ' ledges and sills, horizontal projecitons, exterior steps and platforms, and other surfaces. Dust, dirt, stains, handmarks, paint spots, plaster droppings, or other foreign material shall be completely removed from , the surfaces. C. Disposal , Under no circumstances shall rubbish or waste material of any description be disposed of on the site. All debris, rubbish, and waste or surplus material shall be removed from the site. Particular care shall be taken by the Contractor to see, that no dumping or spillage of concrete, plaster, oil, gas, cleaning fluids or other deleterious matter is , permitted in areas to be painted or where such matter may drain or be carried into planting areas. Any soil so contaminated shall be removed and replaced with approved soil, compacted as required, at the , Contractor's expense. 1.07 GUARANTEES: ' Besides guarantees required elsewhere, the Contractor shall and hereby does guarantee all work for a period of one (1) ' year after the date of acceptance of the work by the City and shall repair and replace any and all such work, together with any other work which may be displaced in so doing, that may prove defective in workmanship and /or , materials within the (1) -year period from date of acceptance, without any expense whatsoever to the City, ordinary wear and tear and usual abuse or neglect excepted. , In the event of failure to comply with the above mentioned conditions within a week after being notified in writing, the City is hereby authorized to proceed to have the , defects repaired and made good at the expense of the Contractor, who hereby agrees to pay the cost and charges therefor immediately on demand. 1 00800 Page 3 of 4 �O ' 1.08 1.09 1 7 In accordance with general accepted construction practices, the Contractor shall be solely and completely responsible for conditions of the jobsite, including safety of all persons and property during performance of the work, and the Contractor shall fully comply with all state, federal and other lawsr rules, regulations and orders relating to safety of the public and workers. The Contractor shall suitable extracts of Industrial Safety. PAYMENT: A. General have at the worksite copies or Construction Safety Orders and General 1. The work to be done under this contract includes furnishing all labor, equipment, transportation, materials, and services necessary to complete the construction as shown on the plans and described in the specifications, complete in place. 2. The lump sum prices bid for construction shall be considered as full compensation for all labor, equipment, materials, services, and all other things necessary to complete the work in place, and no additional allowance will be made therefor. 3. Payment for all items of work not separately provided for in the proposal shall be included in the lump sum price bid for construction of a new warehouse. v • , The City will make monthly progress payments for work completed per Section 9 of the Standard Specificaitons. For purposes of making progress payments, the City's estimates of the amount of work completed will be used. END OF SECTION 00800 00800 Page 4 of 4 • 1 1 SECTION 01010 - SUMMARY OF WORK I PART 1 - GENERAL 1 1.01 RELATED DOCUMENTS: , Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work of this section. , 1.02 WORK COVERED BY CONTRACT DOCUMENTS: A. Work in this contract covers demolition of existing warehouse structure, foundations, paving and utilities. Construction of a new warehouse (pre - engineered building), foundations, paving, and utilities. Project is located at 592 Superior Avenue, Newport Beach, CA. B. Contractor's Duties: r 1. Except as specifically noted, provide and pay for: ' a. Labor, materials, and equipment. b. Tools, construction equipment, and machinery. c. Telephones. d. Other facilities and services necessary for proper execution and completion of work. 2. Secure and pay for as necessary for proper execution and completion of work, as are applicable at time of receipt of bids, all permits, government fees, and licenses. 3. Give required notices. 4. Comply with codes, ordinances, rules, regulations, orders, and other legal requirements of public authorities which bear on performance of work. 5. Enforce strict discipline and good order among employees. Do not employ on work persons unfit for work assigned. 1.03 �l]j�TRACTS Construct work under single lump -sum contract. t r' 01010 Page 1 of 3 9 01010 Page 2 of 3 1 g 1.04 CONTRACTOR USE OF PREMISES: A. Do not unreasonably encumber site with materials or equipment. B. Do not load structure with weight that will endanger structure. C. Assume full responsibility for protection and ' safekeeping of products stored on premises. D. Move any stored products which interfere with operations of Owner. E. Obtain and pay for use of additional storage, work area, or parking needed for operations or employees. F. Use of Site: Exclusive and complete, for execution of work, except: 1. Allow Owner access to maintain and operate other existing facilities. ' 2. Permit unimpeded access by fire fighting or rescue equipment. 3. Access to and egress from construction site shall be in strict conformance to prearranged routes approved by the Owner, with the understanding that curtailment of traffic or revision of access routes may be required on short notice if operations mandate such changes because of excessive noise, or problems with safety, service, or supply. 1.05 INTERRUPTION OF SERVICES: A. Requests for supply or shutdown, power outages and utility shutdowns shall be made to the Owner in writing one (1) week before the proposed time. Actual down time shall be held to a minimum. B. Cutoff of services shall be done as directed by the Owner in all cases, after it has been ascertained that ' the Contractor has the materials, manpower, and equipment to complete the work within a minimum of delay. ' 01010 Page 2 of 3 1 g • • , C. Owner may require that any system and utility shutdowns, power outages and interruption of services by performed on weekends or off hours, with no increase ' in contract costs. PART 2 - PRODUCTS -- Not Applicable. , PART 3 - EXECUTION -- Not Applicable. , 01010 1 END OF SECTION 1 01010 Page 3 of 3 ' �p , I 1 • • 1.01 ' 1.02 1 1.03 1 116AIJ -4-'- Drawings and general provisions of General Conditions and Division -1 apply to work of this section. Contract, including Specification sections, A. The Contractor shall employ for the life of the Contract, a Superintendent of construction who shall spend full time coordinating the work of the various trades including structural, mechanical, and electrical work. B. The Contractor's Superintendent shall bring into order and relate the work to avoid interference or delay; establish and preserve clearances between related parts of the work; and maintain compliance with the drawings and the requirements of the specifications. C. Minimum administrative and supervisory requirements necessary for coordination of work on the project include but are not necessarily limited to the following: Coordination and meetings. General installation provisions. Cleaning and protection. C0 0 *1403VIN0991M.10 A. General: Prepare a written memorandum on required coordination activities. Include such items as required notices, reports and attendance at meetings. Distribute this memorandum to each entity performing work at the project site. Prepare similar memorandum for separate contractors where interfacing of their work is required. B. Coordination Drawings; Prepare coordination drawings where work by separate entities requires that materials must accurately interface. Coordination drawings shall indicate how work shown by separate shop drawings will interface, and shall indicate sequence for installation. Comply with all requirements of the "Submittals" section. 01040 Page 1 of 4 ) o� i • 1. Interface of mechanical, plumbing and electrical in , the first floor corridors, i.e. ductowrk, piping, bus ducts, lighting and cable trays. ' C. Coordination Meetings: Hold general project ' coordination meetings at regularly scheduled times convenient for all parties involved. These meetings ' are in addition to specific meetings held for other purposes, such as regular project meetings and special , preinstallation meetings. Request representation at each meeting by every party currently involved in , coordination or planning for the work of the entire ' project. Conduct meetings in a manner which will resolve coordination problems. Record results of the , meeting and distribute copies to everyone in attendance ' and to others affected by decisions or actions resulting from each meeting. ' PART 2 - PRODUCTS (Not Applicable) , PART 3 - EXECUTION 3.01 GENERAL INSTALLATION PROVISIONS: ' A. PrA- Installation Conferences% Hold a pre - installation meeting at the project site well before installation of each unit of work which requires coordination with other work. Installer and representatives of the , manufacturers and fabricators who are involved in or affected by that unit of work, and with its coordination or integration with other work that has ' preceded or will follow shall attend this meeting. Advise the Owner of scheduled meeting dates. ' At each meeting review progress of other work and preparations for the particular work under consideration. ' Record significant discussions of each conference, and record agreements and disagreements, along with the final plan of action. Distribute the record of meeting promptly to everyone concerned, including the Owner. Do not proceed with the work if the pre - installation ' conference cannot be successfully concluded. Initiate whatever actions are necessary to resolve impediments to performance of the work and reconvene ' pre - installation conference at the earliest feasible date. 01040 , Page 2 of 4 C manner acceptable to the Installer. C. Manufacturer's Instructions: Where installations ' B. Installer's Inspection of Conditions: Require the manufacturer's applicable instructions and Installer of each major unit of work to inspect the substrate to receive work and conditions under which ' the work is to be performed. The Installer shall report all unsatisfactory conditions in writing to the Contractor. Do not proceed with the work until unsatisfactory conditions have been corrected in a manner acceptable to the Installer. 01040 Page 3 of 4 1 13 C. Manufacturer's Instructions: Where installations ' include manufactured products, comply with the manufacturer's applicable instructions and ' recommendations for installation, to the extent that these instructions and recommendations are more explicit or more stringent than requirements indicated in the contract documents. D. Inspect each item of materials or equipment immediately prior to installation. Reject damaged and defective titems. E. Provide attachment and connection devices and methods ' for securing work. Secure work true to line and level, and within recognized industry tolerances. Allow expansion and building movement. Provide uniform joint width in exposed work. Arrange joints in exposed work to obtain the best visual effect. Refer questionable ' visual- effect choices to the Owner for final decision. F. Recheck measurements and dimensions of the work, as an ' integral step of starting each installation. G. Install each unit -of -work during weather conditions and project status which will ensure the best possible results in coordination with the entire work. Isolate each unit of work from incompatible work as necessary to prevent deterioration. H. Coordinate enclosure of the work with required inspections and tests, so as to minimize the necessity ' of uncovering work for that purpose. I. Mounting Heights: Where mounting heights are not indicated, mount individual units of work at industry recognized standard mounting heights for the particular application indicated. Refer questionable mounting ' height choices to the Owner for final decision. 01040 Page 3 of 4 1 13 3.02 CLEANING AND PROTECTION; ' A. General: During handling and installation of work at ' the project site, clean and protect work in progress and adjoining work on the basis of continuous maintenance. Apply protective covering on installed work where it is required to ensure freedom from damage ' or deterioration at time of substantial completion. , Clean and perform maintenance on installed work as , frequently as necessary through the remainder of the construction period. Adjust and lubricate operable components to ensure operability without damaging , effects. B. Limiting Exposures of Work: To the extent possible through reasonable control and protection methods, supervise performance of the work in such a manner and ' by such means which will ensure that none of the work, whether completed or in progress, will be subjected to ' harmful, dangerous, damaging or otherwise deleterious exposure during the construction period. 1 END OF SECTION 01040 , 11 01040 , Page 4 of 4 iq 1 ' • • 1 SECTION 01050 - FIELD ENGINEERING 1 1.01 1.04 MONUMENT SETTING: The Contractor shall furnish and set monuments at the locations shown on the drawings. PART 2 - PRODUCTS -- Not Applicable. ' PART 3 - EXECUTION -- Not Applicable. END OF SECTION 01050 01050 Page 1 of 1 1 1s Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION: A. The Contractor shall lay out the work from the drawings, the bench marks and the column lines established by the Owner, and shall establish all additional bench marks, monuments, lines, and levels necessary for the construction covered by this Contract. B. To lay out the work and to verify lines and elevations as the work progresses, the Contractor shall employ an experienced and competent Civil Engineer or Land Surveyor registered in the State of California. 1.03 SURVEY CONTROL DATA; At locations shown on the drawings coordinated control points and bench marks have been established by the Owner 1 at no cost to the Contractor. The Contractor shall protect and preserve the bench markers and reference points. Any costs in connection with resetting and /or reestablishing bench marks shall be borne by the Contractor. 1.04 MONUMENT SETTING: The Contractor shall furnish and set monuments at the locations shown on the drawings. PART 2 - PRODUCTS -- Not Applicable. ' PART 3 - EXECUTION -- Not Applicable. END OF SECTION 01050 01050 Page 1 of 1 1 1s • , 1.01 RELATED DOCUMENTS: , Drawings and general provisions of Contract, including , General Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF REOUIREMENTS: A. Submit for review of Architect shop drawings, product data, and samples required by specification sections. (See also Article 27 - General Conditions.) B. Prepare and submit, with Construction Schedule, a separate schedule listing dates for submission and dates reviewed shop drawings, product data and samples will be needed for each product. 1.03 SHOP DRAWINGS: , A. The requirements of the article on shop drawings in the General Conditions of the contract shall include the following additional requirements. 1. Transmittals: Submittal of shop drawings to the Architect shall be made by the Contractor with a dated transmittal form or letter; (not by subcontractor or suppliers) at least 15 days before dates reviewed submittals will be needed. 2. Transparency and Method of Review: With initial submittal of two copies, include an ozalid transparency of the shop drawings. Comments will be noted on the transparency and returned to the Contractor, who shall revise the original and resubmit in the same manner. When reviewed, the transparency will be stamped and returned to the Contractor, who shall make distribution of copies , as specified hereinafter. 3. Information Copy: For each submittal and resubmittal, deliver one copy of shop drawings and ' a copy of the letter of transmittal therefore to the Owner for information, at same time as Architect's copy. 11 01340 Page 1 of 4 �� 1 01340 Page 2 of 4 17 4. Number of Copies: Contractor shall submit copies and make distribution as follows: a. Initial Submittal: Transparency and two copies to the Architect, one copy to the Owner. b. Resubmittals: Transparency of revised original and two copies to the Architect; one copy to the Owner. c. Final Distribution: Two copies to the Architect, two copies to the Owner, and copies ' to those concerned. B. Additional Requirements for Shop Drawings and Schedules: 1. Drawings and schedules shall be certified by the Contractor that they have been checked by him and conform to the Contract requirements. 2. No changes are to be made to resubmitted drawings and schedules in excess of those corrections noted by the Architect unless the resubmitted drawings • are accompanied by a separate written notice from - the Contractor precisely setting forth such additional changes and stating his assumption of costs as specified for deviations; and /or such changes as are reviewed by the Architect. 1.04 PRODUCT DATA: A. A bound list of products is to be used in the work shall be submitted according to the following procedure: 1. within 35 days after agreement between Owner and Contractor is recorded, submit bound copies, 2 copies to the Architect and 1 copy to the Owner. 2. The Architect will notify the Contractor in writing of any disapproved items. within 15 days after receipt of such notice, the Contractor shall submit proposed substitutions for disapproved items, number of copies, and distribution the same as initial submittal for each resubmittal until approval is obtained for proposed substitutions. 01340 Page 2 of 4 17 • • , i8 1 Resubmittals need not be bound, but the transmittal shall identify each disapproved item and the proposed substitute therefor. The Architect will notify the Contractor in writing of approved substitutions. 5. The Contractor shall provide those items included ' in the approved lists, without deviation, unless subsequently revised by change order procedure. B. The items shall be submitted in the following manner: 1. Manufacturer's standard schematic drawings: a. Modify drawings to delete information which is not applicable to project. b. Supplement standard information to provide additional information applicable to project. 2. Manufacturer's catalog sheets, brochures, diagrams, schedules, performance charts, illustrations, and other standard descriptive data. , a. Clearly mark each copy to identify pertinent materials, products, or models. b. Show dimensions and clearances required. c. Show performance characteristics and , capacities. d. Show wiring diagrams and controls. 3. All items shall be neatly bound in a loose -leaf binder with a proper project identification label and a table of contents. 1.05 SAMPLES: Submittal of samples, where specified or directed, shall be made by the Contractor with a dated transmittal form or letter, and not by subcontractor or suppliers. Samples of manufactured or process materials and equipment will be submitted within 15 -days after receipt of reviewed material list. Samples of field applied paint materials and colors shall be submitted not less than 30 days prior to start of field painting work. Unless otherwise specified, samples shall be submitted in triplicate; two to the Architect and one to the Owner with copy of letter of transmittal. 01340 Page 3 of 4 , i8 1 1 � � A. Label or tag each sample or set of samples identifying the manufacturer's name and address, brand name,. ' catalog number, project title, and intended use. B. For items required to be of selected and reviewed colors, patterns, textures or other finish sufficient samples to show the range of shades, tones, values, patterns, textures, or other features corresponding to the instructions, shall be submitted. Submit color samples of field - applied paint materials as specified for painting work. PART 2 - PRODUCTS -- Not Applicable. PART 3 - EXECUTION -- Not Applicable. END OF SECTION 01340 1 i I 1 P [1 I ' 01340 Page 4 of 4 11 1 C1 SECTION 01400 - QUALITY CONTROL PART 1 - GENERAL 1 1.01 RELATED DOCUMENTS; 1 Drawings and general provisions of Contract, including General Conditions and other Division -1 Specification sections, apply to work of this section. In the event of conflict between this section and General Conditions, General Conditions shall govern. 1.02 DESCRIPTION: This Section covers general requirements for quality 1 control of the Work, including testing and inspection procedures. A. Recru This rements In Section: 1. Testing laboratory or agency. , 2. Geotechnical (Soils or Foundation) Engineer. 3. Coordination of tests and inspections. 4. Test costs and reports. , 5. inspections, continuous and special, and inspection costs. 6. Contractor- furnished assistance. 7. Verification of conditions. B. Requirements Not In This Section: 1. Specific test procedures to be performed in accordance with this Section. 2. Testing of mechanical and electrical work. , 3. Testing of conveying systems. 4. Testing of materials specified to be tested by , other agencies under other Sections. I 01400 ' Page 1 of 5 '20 1 • • 1.03 GENERAL QUALITY CONTROL REQUIREMENTS: A. General Teat Requirements: Materials to be furnished under the Contract are subject to testing and inspection for compliance with requirements of Drawings and Specifications. B. Testing Laboratory or Agency shall be the licensed Testing Laboratory or Agency meeting requirements of ASTM D3666, E329, E543, and E548 as applicable to the Work and approved by the Owner, and referred to here- after as the Testing Laboratory. Perform all testing under supervision and control of a California registered professional engineer employed by the Testing Laboratory. 1 C. Geotechnical Engineer will be the registered profes- sional Geotechnical Engineer employed and paid by Owner. D. Disqualified Material: Any material shipped or delivered to the site by the Contractor from the source of supply prior to having satisfactorily passed the required testing and inspection, or prior to the receipt of a notice from the Architect that such testing and inspection will not be required, shall not be incorporated in the Work. ' 1.04 COORDINATION OF TESTS AND INSPECTIONS: Contractor shall initiate and coordinate testing and inspections required by Contract Documents and public authorities having jurisdiction of the Work. Notification: Contractor shall notify the Owner a sufficient time in advance of the manufacture of material to be supplied by him which, by requirements of the Con- tract Documents, must be tested at the source of supply in order that the Owner may arrange for the testing. 1.05 TEST SAMPLES AND PROCEDURES: A. Test Samples: Furnish and deliver Samples of materials to be tested at no extra cost to Owner. Test samples will be selected by the Architect, Inspector, or Testing Laboratory and not by the Contractor. 01400 Page 2 of 5 B. Test Procedures: Testing Laboratory shall perform ' tests according to ASTM or other methods of test specified for the various materials under other Sections. If no procedure shall conform to or test method material is specified, testing specification referenced 01400 Page 2 of 5 1.06 ,2.;. • • 1 unless otherwise directed by Owner. The Testing Laboratory shall tag, seal, label, record, or otherwise suitably identify the materials for testing and no such materials shall be used in the Work until the test result reports are submitted and approved, excepting only the materials specified to be placed or installed prior to testing. C. Test Repeating: Repeat applicable tests at specified intervals, whenever the source of supply is changed, or whenever the characteristics of the materials change or vary in the opinion of Owner. D. Test Costs; Owner will pay for testing performed by Testing Laboratory except Contractor shall reimburse the Owner for retesting costs caused by failure of materials to pass initial tests. Contractor shall arrange and pay for all the concrete mix designs and for materials conformance testing. E. Test Reports: Furnish copies of each test result report, signed and certified by the Testing Laboratory supervising engineer, shall be furnished as follows: Copies: Owner 1 e Contractor 2 Building Department 1 INSPECTIONS, CONTINUOUS AND SPECIAL: A. Inspections, continuous and special, shall be performed by Registered Deputy or Special Inspectors (hereinafter referred to as the Inspector) as required by the Contract Documents and Building Code. During course of Work under inspection, each Inspector shall submit detailed reports relative to progress and condition of Work including variances from the Contract Documents, and stipulating dates, hours, and locations of the inspections. B. Inspection Costs: Owner will employ Inspector and pay for required continuous and special inspections. C. Reimbursement of Inspection Costs: The Contractor , shall reimburse to the Owner all or any part, as the Owner may deem just and proper, of the actual excessive inspection costs due to any or all of the following: 01400 Page 3 of 5 1. Contractor's failure to complete the Work within the Contract Time and any previously authorized extension thereof. 2. Claims between separate contractors. 3. Covering of any of the Work before the required observations, inspections or tests are performed. 4. Extra inspections required for Contractor's correction of defective Work. 5. Overtime costs for acceleration of Work done for Contractor's convenience. E. A— n_provals Required by Others: If the laws, ordinances, rules, regulations, or orders of any public agency having jurisdiction require any of the Work to be 1 specifically inspected, tested, or approved by some authority other than the Owner, Architect, or Con- tractor, the Contractor shall give all required notices and make all arrangements, shall deliver to the Owner the certificates of inspection, testing, or appr.oval.of such public agency, and shall pay all costs therefore unless otherwise provided in the Contract Documents. 1.07 CONTRACTOR- FURNISHED ASSISTANCE: Whenever requested, Contractor shall furnish access, facilities, and labor assistance as necessary for duties to be performed at the site by Testing Laboratory and Inspec- tor including furnishing ladders, hoisting, temporary lighting and water supply, and like services. 11PUTIMMATUTCON 0 EIRK01 •u• •� Prior to installation of any portion of the Work, the installing Contractor, Subcontractor, or Sub - subcontractor shall arrange for correction of defects in existing work- manship, material, or conditions that may adversely affect the Work to be installed. Installation of materials on Work in place constitutes acceptance by the installing Contractor, Subcontractor, or Sub - subcontractor of such Work in place as being in proper condition to receive the materials to be applied and waiver of claim that Work in place is defective as pertains to warranty requirements, excluding unascertainable or concealed conditions. Where the Specifications require a material to be installed under supervision of the material manufacturer or his representa- tive, manufacturer or his representative also shall inspect the Work in place and issue a letter of approval to Owner. 01400 Page 4 of 5 .23 • • PART 2 - PRODUCTS (Not Applicable) PART 3 - EXECUTION 3.01 TEST AND INSPECTIONS: r Contractor will pay for the following testing and inspections except as stated otherwise for specific items. A. Structural Steel: 1. Conformance testing of materials; costs paid by Contractor. 2. Inspector for high - strength bolting, groove welding, and field welding. 3. Inspector for shop fabrication of structural steel ' unless shop is approved by the Building Department; costs paid by Contractor. 4. Inspector to verify grouting under column base. 5. Ultrasonic inspection of groove welds and lamination , check of materials. B, Metal Deckina• , 1. Inspector for installation and welding. 2. Inspector for shear stud installation. C. Tests and inspection To Be Paid For By Owner: Site Work: Tests and inspections by the Soils Engineer of record for the foundation report. Foundations, compaction, and fill and backfill , inspection and testing, driven precast pile inspection. END OF SECTION 01400 01400 Page 5 of 5 I I • • f 1 1.01 Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: A. Furnish and install all temporary facilities complete as specified. B. Comply with all controls as specified. PARTS 2 AND 3 - PRODUCTS AND EXECUTION . Provide temporary electric power as necessary for execution of work. Distribution service point for electric power will be arranged with utility company, with Owner's final concurrence. Contractor shall provide submeters, necessary wiring, switches, receptacles, etc., and make connections to distribution points. 2.02 TEMPORARY LIGHTING: Provide lighting and outlets in temporary structures and wherever necessary for proper performance and inspection of work. If operations are performed during hours of darkness and whenever natural lighting is deemed insufficient by Owner, provide adequate floodlights, clusters, and sport illumination. Make arrangements with subcontractors for electric services and lighting as necessary in performance of their work. 2.03 TEMPORARY HEAT AND VENTILATION: A. Provide heat, fuel, and services to protect the work against injury from dampness and cold until final acceptance of all work of the Contract. 01500 Page 1 of 7 2 2.04 2.05 2.06 ;26 1. For not less than 7 days prior drywall during application, setting and curing thereof, sufficient heat to maintain building temperature of not less than 55 °F while maintaining adequate ventilation for drying. 2. Before casework is delivered to the building, for not less than 5 days prior to installing wood finish, and throughout placing of this finish and other finishing operations, such as painting and laying of resilient floor covering sufficient heat to maintain building temperature at 65 F. TEMPORARY WATER SERVICES: The Owner will provide and pay for water at existing mains as shown on the drawings. The Contractor shall provide meter and service lines to site. Temporary service lines shall be installed and removed by the Contractor, who shall pay all charges for making the connections, running the temporary lines, installing meter, removing same at the completion of the work, and disconnecting the services. An approved double check valve shall be furnished and installed by the Contractor at the connection to the main. All relocations required to clear work of others shall be , performed when requested by the Owner. The Owner reserves the right to make connections to the temporary lines by themselves or by other Contractors. In the event the Contractor used the water in a wasteful manner, the Contractor will be billed Owner's costs for the wasted water. TEMPORARY SANITARY FACILITIES: Provide and maintain temporary toilet facilities for duration of operation. Properly proportion number of fixtures for number of workers employed, including flushing water closets, urinals, and wash sinks with cleaning compound, paper towels in dispensers, and tissue on holders. Provide weathertight and floored structures as specified for offices, maintained in clean and sanitary condition acceptable to Owner. A temporary tie -in to an existing sewer shall be provided; chemical toilets shall be used in the interim only. UTILITY COSTS FOR SUBCONTRACTORS: Distribution of temporary utility services to subcontractors shall be Contractor's responsibility and cost. 01500 Page 2 of 7 I2.07 TEMPORARY FIRE PROTECTION AND SAFETY REQUIREMENTS: ' A. The Contractor shall take necessary precautions to guard against and eliminate fire hazards and to prevent damage to construction work, building materials, equipment, temporary field offices, storage sheds, and public and private property. The Contractor shall be responsible for providing, maintaining, and enforcing the following conditions and requirements during the entire construction period. 1. Fire Inspection. The Contractor's superintendent shall inspect the entire project at least once each week to make certain that the conditions and requirements are being adhered to. ' 2. Bose. The number of outlets, supply of hose, and proper hose size to protect the construction area 1 shall be determined by the local Fire Marshal and provided by the Contractor. 3. Fires. Employees shall not be allowed to start fires with gasoline or kerosene or other highly flammable materials. No open fires shall be allowed. 4. Flammable Building Materials. Only a reasonable working supply of flammable building material shall be located inside of, or on the roof oft any storage facilities. 5. Combustible Waste Materials. Oil soaked rags, papers, and other highly combustible materials must be stored in closed metal containers at all times and shall be removed from the site at the close of each day's work, and more often where necessary, and placed in metal containers with tight hinged lids. 6. Gasoline and other flammable or polluting liquids /materials shall not be poured into sewers, manholes, or traps, but shall be disposed of, together with flammable or waste material subject to spontaneous combustion, in a safe manner meeting all applicable laws and ordinances. Make appropriate arrangements for storing these materials outside of the building. 01500 Page 3 of 7 �7 • • 7. Provide and maintain fire extinguishers during construction, conveniently located for proper protection, one fire extinguisher for each 5,000 square feet of floor area or less, but not less than four extinguishers. Fire extinguishers shall be ten -pound ABC type. Extinguishers shall meet approval of Underwriters' Laboratory, and shall be inspected at regular intervals and recharged as necessary. 8. Obtain Welding Permit from Owners Office before doing any welding on project. B. All self - propelled construction equipment, except light service trucks, panels, pickups, station wagons, crawler type cranes, power shovels and draglines, whether moving alone or in combination, shall be equipped with a reverse signal alarm (Hub -Cap type). C. Conduct trenching and excavation operations with regards to the following: 1. Pursuant to Labor Code 6707, the Contractor shall include in his base bid all costs incident to the provision of adequate sheeting, shoring, bracing, or equivalent method for the protection of life or limb, which shall conform to applicable Federal and State safety orders. 2. Before beginning any excavation five feet or more in depth, the Contractor shall submit to the owner a detailed plan showing the design of shoring, bracing, sloping, or other provisions to be made for worker protection from the hazard of caving ground during the excavation. The proposed plan shall comply with the standards established by the State of California Construction Safety Orders and Title 24 of the California Administrative Code. If the detailed plan varies from such shoring system standards, it shall be prepared by a regis- tered civil or structural engineer whose name and registration number shall be indicated on the drawing. If a dispute arises as to whether the plan must be prepared by a registered civil or structural engineer, the engineer's determination of the matter shall be deemed to have been included in the amount bid for the work as stated in the Agreement. 01500 Page 4 of 7 M Provide and maintain for duration of work, in accordance with CAL -OSHA and applicable laws and ordinances, all required temporary standing scaffolding, and temporary stairs, ladders, ramps, runways and hoists for use of all trades, unless otherwise specified in Contract Documents. 2.10 TEMPORARY GUARDS, BARRICADES. AND LIGHTS: Provide construction canopies, barricades, fences, guards, railings, lights, and warning signs necessary and required by law, and take necessary precautions required to avoid injury or damage to any and all persons and property. 01500 Page 5 of 7 d29 . 3. Neither the review nor approval of any plan showing the design of shoring, bracing, sloping, or other provisions of worker protection, shall relieve the Contractor from his obligation to comply with Construction Safety Order Standards and Title 24 CAC for the design and construction of such protective work, and the Contractor shall indemnify the Owner and the Architect from any and all claims, liability, costs, actions, and causes of action arising out of or related to the failure of such protective systems. The Contractor shall defend the Owner, its officers, employees, and agents and ' the Architect in any litigation or proceeding brought with respect to the failure of such protective systems. 2.08 TEMPORARY ENCLOSURES: Prior to starting work, provide and maintain for duration of operations, in location as directed, separate temporary office facilities as required for Contractor's, administration) likewise, all necessary sheds and facilities for proper storage of tools, materials, and equipment employed in performance of work. The office structures shall be conveniently located, substantially and neatly constructed, weathertight, well lighted, and neatly painted inside and out. The offices shall be heated and cooled. They shall have doors which are separately keyed, two or more windows on opposite sides, and provided with drinking water and janitor service. The Owner's /Architect's office shall be equipped with a three foot wide counter, a minimum of 8 feet long, shall have a minimum of 16 lineal feet of 2 -foot wide shelving, upon which to store samples and shall be no less than 400 square feet in size. Costs of the field offices shall be borne by 1 the Contractor. 2.09 TEMPORARY SCAFFOLDING. STAIRS AND HOISTS: Provide and maintain for duration of work, in accordance with CAL -OSHA and applicable laws and ordinances, all required temporary standing scaffolding, and temporary stairs, ladders, ramps, runways and hoists for use of all trades, unless otherwise specified in Contract Documents. 2.10 TEMPORARY GUARDS, BARRICADES. AND LIGHTS: Provide construction canopies, barricades, fences, guards, railings, lights, and warning signs necessary and required by law, and take necessary precautions required to avoid injury or damage to any and all persons and property. 01500 Page 5 of 7 d29 . 2.11 2.12 30 • • Provide and /or maintain such protective fences and barricades as shown on drawings and as Contractor may deem necessary to protect construction yard, storage areas and work in place, subject to approval as to type and appearance. Hogwire fencing is not acceptable. The Contractor will be responsible for removal of all fences and barricades upon project completion. A. The Contractor shall protect all adjacent property, roads, streets, curbs, shrubbery, lawns, erosion control materials and planting during construction operations. All damaged material. shall be replaced and /or repaired at the expense of the Contractor. B. It is the intention that, upon completion, the entire work shall be delivered to the Owner in proper, whole and unblemished condition. Parts of work in place that are subject to injury, because of operations being carried on adjacent thereto, shall be covered, boarded up, or substantially enclosed with adequate protection C. The Contractor shall be responsible for preventing the overloading of any part of the facilities beyond their safe calculated carrying capacity by the placing of materials and /or equipment, tools, machinery, or any other items thereon. D. The Owner may provide such watchman services deemed necessary to protect the Owner's interest, but any protection so provided by the Owner shall not relieve the Contractor of the responsibility for the safety and condition of the work and material until the completion and acceptance thereof. The Contractor shall employ such watchman services as he may deem necessary to properly protect and safeguard the work and material. A. The Contractor shall make his own investigation of the condition of available public thoroughfares, and of the clearances, restrictions, bridge load limits, and other limitations affecting transportation, and shall not load vehicles beyond the capacity recommended by the manufacturer of the vehicles or prescribed by any applicable State or Local Law or regulation. 01500 , Page 6 of 7 Surface or subsurface water or other fluid shall not be permitted to accumulate in excavations or under the structures. Should such conditions develop or be encountered, the water or other fluid shall be controlled and suitable disposed of by means of temporary pumps, piping, drainage lines and ditches, dams or other methods approved by the Owner. 2.16 CONTRACTOR PARKING: Contractor shall not park his equipment nor allow his 1 personnel to park on the site other than in the areas indicated by the Owner. 2.17 REMOVAL OF TEMPORARY CONSTRUCTION: Remove temporary office facilities, toilets, storage sheds, fences, and other construction of temporary nature from site as soon as progress of work permits. Recondition and restore portions of site occupied by same to a condition acceptable to Owner. END OF SECTION 01500 01500 Page 7 of 7 31 2.13 SPECIAL CONTROLS: A. Use Of Powder- Driven Fasteners: The use of powder set (cartridge type) anchors or lugs for attaching of any work is STRICTLY PROHIBITED ON THIS PROJECT unless approved in writing by Qtr.. B. Use of Explosives: Blasting will not be permitted unless approved in writing by the Owner. 2.14 DUST CONTROL: Throughout the entire Contract period, the Contractor shall effectively dust - palliate the working area, roads, and storage areas constructed under this Contract, and involved portions of the site, except during such periods that other Contractors may be performing work of separate contracts in these areas. Such application shall consist of intermittent watering and sprinkling of such frequency as will satisfactorily allay the dust during all hours that work is being performed. At no time shall the Contractor allow water to pond or puddle. Ponds and puddles shall be removed immediately and steps taken to remove or dry the mud resulting from the ponds or puddles. ` 2.15 WATER CONTROL: Surface or subsurface water or other fluid shall not be permitted to accumulate in excavations or under the structures. Should such conditions develop or be encountered, the water or other fluid shall be controlled and suitable disposed of by means of temporary pumps, piping, drainage lines and ditches, dams or other methods approved by the Owner. 2.16 CONTRACTOR PARKING: Contractor shall not park his equipment nor allow his 1 personnel to park on the site other than in the areas indicated by the Owner. 2.17 REMOVAL OF TEMPORARY CONSTRUCTION: Remove temporary office facilities, toilets, storage sheds, fences, and other construction of temporary nature from site as soon as progress of work permits. Recondition and restore portions of site occupied by same to a condition acceptable to Owner. END OF SECTION 01500 01500 Page 7 of 7 31 • • 1.01 RELATED DOCUMENTS: Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work of this section. 1.02 MAINTENANCE OF DOCUMENTS: A. Maintain at job site, one copy of: 1. Contract Drawings. 2. Specifications. 3. Addenda. 4. Reviewed and Approved Shop and Erection Drawings. 5. Bulletins. 6. Field Orders. 7. Change Orders. 8. Field Test Records. 9. Project Correspondence and Transmittals. 10. Other Like Documents Relevant to the Work. B. Store documents in temporary field office, apart from documents used for construction. C. Provide files and racks for storage of documents. D. File documents in accordance with Project Filing Format of Uniform Construction Index (CSI Standard). E. Maintain documents in clean, dry legible condition. F. Do not: use record documents for construction purposes. G. Make documents available at all times for inspection. 01720 Page 1 of 2 -3-2- a 1.03 I r� L, E I i I 1 1 L I 1 1 33 Record drawings are required for 311 construction. "As- Builts" and /or record drawings shall conform to the following requirements: A. The Contractor shall maintain, and keep up to date, a complete record set of blue line prints which shall be corrected daily to show every change from the original contract drawings. In addition, the prints shall be marked to show the precise horizontal and vertical location of concealed work and equipment, including concealed or embedded piping and conduit. Prints for this purpose shall be obtained from the Owner at no cost to the Contractor for original issue. This shall not be construed as authorization for the Contractor to make changes in the layout work without definite instructions in each case. END OF SECTION 01720 01120 Page 2 of 2 • 1.01 RELATED DOCUMENTS: Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: Contractor shall deliver to Owner all manufacturers' operation and maintenance literature that may accompany any materials or equipment in proper time for processing and initial utilization. END OF SECTION 01730 3y 01730 Page 1 of 1 • • SECTION 02060 - DEMOLITION ' PART 1 - GENERAL 1.01 RELATED DOCUMENTS Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work specified in this section. 1 1.02 DESCRIPTION OF WORK: A. Extent of building demolition work is shown on drawings. B. Demoliton of existing A.C. paving shall be coordinated with City Engineer so as not to impede traffic flow around site. 1.03 SUBMITTALS: A. Schedule: Submit proposed methods and operations of demolition to Owner for review prior to start of work. Include in schedule coordination for shut -off, capping and continuation of utility services as required. 1. Provide a detailed sequence of demolition and removal work to ensure uninterrupted progress of Owner's on -site operations. 1.04 JOB CONDITIONS: C' A. Exnlosivea: Use of explosives will not be permitted. B. Traffic: Conduct demolition operations and removal of debris to ensure minimum interference with roads, streets, walks and other adjacent occupied or used facilities. C. Protections: Ensure safe passage of persons around area of demolition. Conduct operations to prevent injury to adjacent buildings, structures, other facili- ties and persons. 02060 Page 1 of 2 35- 36 • • ' A. Clean adjacent structures and improvements of dust, dirt and debris caused by demolition operations, as directed by Owner or governing authorities. Return adjacent areas to condition existing prior to start of work. B. Demolish building as indicated on drawings and remove 1. Provide interior and exterior shoring, bracing or support to prevent movement, settlement or collapse of adjacent facilities to remain. D. Damages: Promptly repair damages caused to adjacent facilities by demolition operations at no cost to Owner. E. Utility Services: Maintain existing utilities indicated to remain, keep in service and protect against damage during demolition operations. 1. Do not interrupt existing utilities serving occupied or used facilities, except when authorized t in writing by authorities having jurisdiction. Provide temporary services during interruptions to existing utilities, as acceptable to governing authorities. PART 2 - PRODUCTS -- Not Applicable. PART 3 - EXECUTION 3.01 DEMOLITION• A. Clean adjacent structures and improvements of dust, dirt and debris caused by demolition operations, as directed by Owner or governing authorities. Return adjacent areas to condition existing prior to start of work. B. Demolish building as indicated on drawings and remove from site. Use such methods as required to complete work within limitations of governing regulations. 3.02 DISPOSAL OF DEMOLISHED MATERIALS: A. General: Remove from site debris, rubbish and other materials resulting from demolition operations. 1. Burning of removed materials from demolition operations will not be permitted on site. 2. Transport materials removed from demolition operations and dispose of off site. END OF SECTION 02060 t 02060 Page 2 of 2 1 • • •� �� d.0: Drawings and general provisions of the Contract_, including General Conditions and other Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: The extent of earthwork is shown on drawings. A. Preparation of subgrade for building slabs, walks, and pavements is included as part of this work. B. Backfilling of trenches within building lines is included as part of this work. C. Excavation for Mechanical /Electrical Work: Excavation and backfill required in conjunction with underground mechanical and electrical utilities, and buried mechanical and electrical appurtenances is included as work of this section. D. Definition: "Excavation" consists of removal of material encountered to subgrade elevations indicated and subsequent disposal of materials removed. 1.03 QUALITY ASSURANCE: A. Codes and Standards: Perform excavation work in compliance with applicable requirements of governing authorities having jurisdiction. B. Testing and InsRection Service: Refer to Section 01400 Quality Control. 1.04 SOILS ENGINEERING AND ENGINEERING GEOLOGIC INVESTIGATION: A. The following records of soil and subsurface investigations are available as a reference for the Contractor: (Specifically list all known relevant references to soil and subsurface data about site.) 02200 Page 1 of 12 37 • • examinations as the contractor deem to satisfy the contractor as to the conditoins to be encountered in the of the work. s necessary subsurface performance "(2) Will not relieve the contractor from the risk of unanticipated soil or subsurface conditions or from properly fulfilling the terms of the contract at the proposal price. If soil or subsurface conditions are encountered which require, in the opinion of the Architect, design details which differ from those design details shown in the contract documents and the Architect finds that such revised design details will cause an increase or decrease in the cost of, or the time required for performance of the contract, the Architect will, after approval by the Owner, modify the contract terms in 02200 Page 2 of 12 I 1 I I I 39 1 Preliminary soils investigation for proposed Warehouse site, Corporation Yard, 592 Superior Avenue, Newport Beach, California. For the City of Newport Beach, dated June 4, 19851 by Lieghton & Associates, 1151 Duryea Avenue, Irvine, Califonria 92714. Telephone (714) 250 -1421. , B. "The records of investigations of soil or subsurface conditions and logs of test borings which are made available by the Owner are not part of the contract and are solely for the conveinence of the bidder or contractor. It is expressly understood and agreed that the Owner assumes no responsibility whatsoever in respect to the sufficiency or accuracy of the investigations thus made, the records thereof, or of the interpretations set forth therein, and there is no warranty or guaranty, either express or implied, that the conditions indicated by such investigations or records are representative of those existing throughout such areas or any part thereof, or that unanticipated developments may not occur, or that materials other than, or in proportions different from those indicated, may not be encountered. "The availability or use of the records of investigations of soil or subsurface conditions and /or logs of test borings: "(1) Shall not be construted as a waiver of the contractor's duty to examine the site of the work , contemplated and the contractor is cautioned to make such independent investigations and examinations as the contractor deem to satisfy the contractor as to the conditoins to be encountered in the of the work. s necessary subsurface performance "(2) Will not relieve the contractor from the risk of unanticipated soil or subsurface conditions or from properly fulfilling the terms of the contract at the proposal price. If soil or subsurface conditions are encountered which require, in the opinion of the Architect, design details which differ from those design details shown in the contract documents and the Architect finds that such revised design details will cause an increase or decrease in the cost of, or the time required for performance of the contract, the Architect will, after approval by the Owner, modify the contract terms in 02200 Page 2 of 12 I 1 I I I 39 1 writing to provide for the change in design details and to provide for an adjustment in cost and /or time of performance as permitted in General Conditions Article 39." 1.05 SUBMITTALS: Test Reports- Excavating: Submit following reports directly to Owner from the testing services, with copy to Contractor: ' A. Test reports on borrow material. B. Verification of each footing subgrade. C. One optimum moisture - maximum density curve for each type of soil encountered. D. Field density test reports. E. Report of actual unconfined compressive strength and /or results of bearing tests of each strata tested. 1.06 JOB CONDITIONS: A. Site Information: Data on indicated subsurface conditions are not intended as representations or warranties of accuracy or continuity between soil borings. It is expressly understood that Owner will not be responsible for interpretations or conclusions drawn therefrom by Contractor. Additional test borings and other exploratory operations may be made by Contrac- tor at no cost to Owner. B. Existing Utilities: Locate existing underground utilities in areas of work. If utilities are to remain in place, provide adequate means of protection during earthwork operations. Should uncharted, or incorrectly charted, piping or other utilities be encountered during excavation, consult utility owner immediately for directions. Cooperate with Owner and utility companies in keeping respective services and facilities in operation. Repair damaged utilities to satisfaction of utility owner. Do not interrupt existing utilities serving facilities occupied and used by Owner or others, except when permitted in writing by Owner and then only after acceptable temporary utility services have been provided. Demolish and completely remove from site 02200 Page 3 of 12 39 PART 2 - PRODUCTS 2.01 SOIL MATERIALS: A. Definitions: i 1. Satisfactory soil materials are defined as those existing underground utilities indicated to be removed. Coordinate with utility companies for shut- Highway and Transportation Officials (AASHTO) off of services if lines are active. C. Protection of Persons and Property: Barricade open excavations occurring as part of this work and post A -2 -5, and A -3. with warning lights. Operate warning lights as 2. recommended by authorities having jurisdiction. Protect structures, utilities, sidewalks, pavements, , and other facilities from damage caused by settlement, lateral movement, undermining, washout and other hazards created by earthwork operations. other highly organic soils. PART 2 - PRODUCTS 2.01 SOIL MATERIALS: A. Definitions: i 1. Satisfactory soil materials are defined as those complying with American Association of State Highway and Transportation Officials (AASHTO) M1451 soil classification Groups A -1, A -2 -4, A -2 -5, and A -3. 2. Unsatisfactory soil materials are those defined in AASHTO M145 soil classification Groups A -2 -6, A -2 -7, A -4, A -5, A -6, and A -7; also, peat and other highly organic soils. 3. Subbase Material: Naturally or artificially graded ' mixture of natural or crushed gravel, crushed stone, crushed slag, natural or crushed .sand. 4. Drainage Fill: Washed, evenly graded mixture of crushed stone, or crushed or uncrushed gravel, with 1008 passing a 1 -1/2" sieve and not more than 58 ■ passing a No. 4 sieve Ba k ;il and Fill Materialqt Satisfactory soil materials free of clay, rock or gravel larger than 2" in any dimension, debris, waste, vegetables and other deleterious matter. 02200 Page 4 of 12 1/0 J I PART 3 - EXECUTION 1 3.01 EXCAVATION: Excavation consists of removal and disposal of material encountered when establishing required finish grade elevations. A. Earth excavation includes removal and disposal of pavements and other obstructions visible on ground surface, underground structures and utilities indicated to be demolished and removed, material of any classification indicated in data on subsurface conditions, and other materials encountered that are not classified as unauthorized excavation. B. Unauthorized excavation consists of removal of materials beyond indicated subgrade elevations or dimensions without specific direction of Architect. Unauthorized excavation, as well as remedial work directed by Architect, shall be at Contractor's expense. Under footings, foundation bases, or retaining walls, fill unauthorized excavation by extending indicated bottom elevation of footing or base to excavation bottom, without altering required top elevation. Lean concrete fill may be used to bring elevations to proper position, when acceptable to Architect. C. Additional Excavation: When excavation has reached required subgrade elevations, notify Architect who will make an inspection of conditions. If unsuitable bearing materials are encountered at required subgrade elevations, carry excavations 1 deeper and replace excavated material as directed by Architect. Removal of unsuitable material and its replacement as directed will be paid on basis of contract conditions relative to changes in work. D. Stability of Excavations: Slope sides of excavations to comply with local codes and ordinances having jurisdiction. Shore and brace where sloping is not possible because of space restrictions or stability of material excavated. Maintain sides and slopes of excavations in safe condition until completion of backfilling. I 02200 Page 5 of 12 • • ' E. Shoring and Bracing: Provide materials for shoring and bracing, such as sheet piling, uprights, stringers and cross - braces, in good serviceable condition. Establish requirements for trench shoring and bracing to comply with local codes and authorities having ' jurisdiction. Maintain shoring and bracing in excavations regardless of time period excavations will be open. Carry down shoring and bracing as excavation progresses. F. Dewaterina: Prevent surface water and subsurface or ground water from flowing ,into excavations and from flooding project site and surrounding area. Do not allow water to accumulate in excavations. Remove water to prevent softening of foundation bottoms, undercutting footings, and soil changes detrimental to stability of subgrades and foundations. Provide and maintain pumps, well points, sumps, suction and discharge lines, and other dewatering system components necessary to convey water away from , excavations. Convey water removed from excavations and rain water to collecting or run -off areas. Establish and maintain temporary drainage ditches and other diversions outside excavation limits for each structure. Do not use trench excavations as temporary drainage ditches. G. Material Storage: Stockpile satisfactory excavated materials where directed, until required for backfill or fill. Place, grade and shape stockpiles for proper drainage. Locate and retain soil materials away from edge of excavations. Dispose of excess soil material and waste materials as herein specified. H. Excavation for Structures: Conform to elevations and dimensions shown within a tolerance of plus or minus 0.10', and extending a sufficient distance from footings and foundations to permit placing and removal of concrete formwork, installation of services, other construction, and for inspection. In excavating for footings and foundations, take care not to disturb bottom of excavation. Excavate by hand to final grade just before concrete reinforcement is placed. Trim , bottoms to required lines and grades to leave solid base to receive other work. I. Excavation for Pavements: Cut surface under pavements to comply with cross - sections, elevations and grades as shown. 02200 , Page 6 of 12 • • J. Excavation for Trenches: Dig trenches to the uniform width required for particular item to be installed, sufficiently wide to provide ample working room. Excavate trenches to depth indicated or required. Carry depth of trenches for piping to establish indicated flow lines and invert elevations. Grade bottoms of trenches as indicated, notching under pipe bells to provide solid bearing for entire body of pipe. Backfill trenches with concrete where trench excavations pass within 18" of column or wall footings and which are carried below bottom of such footings, or which pass under wall footings. Place concrete to level of bottom of adjacent footing. (Concrete is specified in Division -3.) Do not backfill trenches until tests and inspections have been made and backfilling authorized by Architect. Use care in backfilling to avoid damage or displacement of pipe systems. 3.02 COMPACTION• A. General: Control soil compaction during construction providing minimum percentage of density specified for each area classification. B. Percentage of Maximum Density Reguirements: Compact soil to not less than the following percentages of maximum dry density for soils which exhibit a well - defined moisture density relationship determined in accordance with ASTM D 1557 -78; and not less than the following percentages of relative density, determined in accordance with ASTM D 2049, for soils which will not exhibit a well- defined moisture - density relationship. 1. Structures: Compact top 12" of subgrade and each layer of backfill or fill material at 958 maximum dry density or 908 relative dry density. 2. 1g Slahs and Steps: Compact top 12" of subgrade and each layer of backfill or fill material at 958 maximum dry density or 908 relatively dry density. 3. Walkways: Compact top 6" of subgrade and each layer of backfill or fill material at 958 maximum dry density or 908 relatively dry density. 4. Pavements: Compact top 12" of subgrade and each layer of backfill or fill material at 958 maximum dry density or 908 relative dry density for cohesive soil material. 02200 Page 7 of 12 ' y3 3.03 yy • n C. Moisture Control: Where subgrade or layer of soil material must be moisture conditioned before compaction, uniformly apply water to surface of subgrade, or layer of soil material, to prevent free water appearing on surface during or subsequent to compaction operations. Remove and replace, or scarify and air dry, soil material that is too wet to permit compaction to specified density. 1. Soil material that has been removed because it is too wet to permit compaction may be stockpiled or spread and allowed to dry. Assist drying by discing, harrowing or pulvarizing until moisture content is reduced to a satisfactory value. BACRFILL AND FILL: A. General: Place acceptable soil material in layers to required subgrade elevations, for each area classi- fication listed below. 1. In excavations, use satisfactory excavated or , borrow material. 2. Under walks, use subbase material, or satisfactory excavated or borrow material, or combination of both. 3. Under steps, use subbase material. 4. Under building slabs, use sandfill over vapor barrier. 5. Under piping and conduit, use subbase material where subbase is indicted under piping or conduit; shape to fit bottom 90 of cylinder. B. Backfill excavations as promptly as work permits, but not until completion of the following: 1. Acceptance of construction below finish grade including, where applicable, dampproofing, water- proofing, and perimeter insulation. 2. Inspection, testing, approval, and recording locations of underground utilities. 3. Removal of concrete formwork. 02200 Page 8 of 12 I f02200 Page 9 of 12 � ys 4. Removal of shoring and bracing, and backfilling of voids with satisfactory materials. Cut off temporary sheet piling driven below bottom of structures and remove in manner to prevent settlement of the structure or utilities, or leave in place if required. C. Ground Surface Preparation: Remove vegetation, debris, unsatisfactory soil materials, obstructions, and deleterious materials from ground surface prior to placement of fills. Plow, strip, or break -up sloped surfaces steeper than 1 vertical to 4 horizontal so that fill material will bond with existing surface. ' When existing ground surface has a density less than that specified under "Compaction" for particular area classification, break up ground surface, pulverize, moisture - condition to optimum moisture content, and compact to required depth and percentage of maximum density. D. Placement and Compaction: Place backfill and fill materials in layers not more than S" in loose depth for material compacted by heavy compaction equipment, and not more than 4" in loose depth for material compacted by hand - operated tampers. Before compaction, moisten or aerate each layer as necessary to provide optimum moisture content. Compact each layer to required percentage of maximum dry density or relative dry density for each area classification. Place backfill and fill materials evenly adjacent to structures, to required elevations. Take care to prevent wedging action of backfill against structures by carrying material uniformly around structure to approximately same elevation in each lift. 3.04 GRADING: A. General: Uniformly grade areas within limits of grading under this section, including adjacent transition areas. Smooth finished surface within specified tolerances, compact with uniform levels or slopes between points where elevations are shown, or between such points and existing grades. B. Grading Outside Building Lines: Grade areas adjacent to building lines to drain away from structures and to prevent ponding. Finish surfaces free from irregular surface changes, and as follows: I f02200 Page 9 of 12 � ys 3.05 3.06 116 • • , 1. Walks: Shape surface of areas under walks to line, , grade and cross - section, with finish surface not more than 0.10' above or below required subgrade elevation. 2. Pavements: Shape surface of areas to line, grade and cross - section, surface not more than 1/2" above o subgrade elevation. under pavement with finish r below required C. Grading Surface of Fill Under Building Slabs: Grade smooth and even, free of voids, compacted as specified, and to required elevation. Provide final grades within a tolerance of 1/2" when tested with a 10' straightedge. D. Compaction: After grading, compact subgrade surfaces to the depth and percentage of maximum density for each area classification. . I I LI A. General: Subbase course consists of placing subbase material, in layers of specified thickness, over subgrade surface to support a pavement base course. See other Division -2 sections for paving specifica- tions. s B. Grade Control: During construction, maintain lines and grades including crown and cross -slope of subbase course. C. Shoulders: Place shoulders along edges of subbase course to prevent lateral movement. Construct ' shoulders of acceptable soil materials, placed in such quantity to compact to thickness of each subbase course layer. Compact and roll at least a 12" width of shoulder simultaneously with compacting and rolling of each layer of subbase course. D. Placing: Place subbase course material on prepared subgrade in layers of uniform thickness, conforming to indicated cross - section and thickness. Maintain optimum moisture content for compacting subbase mater- ial during placement operations. FIELD QUALITY CONTROL A. Quality Control Testing During Construction: Allow testing service to inspect and approve subgrades and fill layers before further construction work is 02200 Page 10 of 12 performed. Perform field density tests in accordance with ASTM D 1556 (sand cone method) or ASTM D 2167 (rubber balloon method), as applicable. ! 1. Footing Subgrade; For each strata of soil on which footings will be placed, conduct at least one test to verify required design bearing capacities. subsequent verification and approval of each . ' footing subgrade may be based on a visual compari- son of each subgrade with related tested strata, when acceptable to Architect. 2. Paved Areas and Building Slab Subgrade: Make at least one field density test of subgrade for every 2,000 sq. ft. of paved area or building slab, but in no case less than 3 tests. In each compacted fill layer, make one field density test for every, 2,000 sq. ft. of overlaying building slab or paved area, but in no case less than 3 tests. 3. Foundation Wall Backfill: Take at least 2 field density tests, at locations and elevations as directed. If in opinion of Architect, based on testing service reports and inspection, subgrade or fills which have been placed are below specified density, provide additional compaction and testing at no additional expense. 3.07 MAINTENANCE: A. Protection of Graded Areas: Protect newly graded areas from traffic and erosion. Keep free of trash and debris. Repair and re- establish grades in settled, 1 eroded, and rutted areas to specified tolerances. B. Reconditioning Compacted Areas: Where completed compacted areas are disturbed by subsequent construc- tion operations or adverse weather, scarify surface, re- shape, and compact to required density prior to further construction. C. settling: Where settling is measurable or observable at excavated areas during general project warranty period, remove surface (pavement. lawn or other finish), add backfill material, compact, and replace surface treatment. Restore appearance, quality, and condition of surface or finish to match adjacent work, and eliminate evidence of restoration to greatest extent possible. 02200 Page 11 of 12 1 'Y7 / • • 3.08 A. Removal to Designated Areas on Owner's Property: Transport acceptable excess excavated material to designated soil storage areas on Owner's property. Stockpile soil or spread as directed by Architect /Engineer. B. Removal from Owner's Property: Remove waste materials, including unacceptable excavated material, trash and debris, and dispose of it off Owner's property. END OF SECTION 02200 W1, 02200 Page.12 of 12 ' If units are produced at locations other than precast concrete fabricating plants, maintain procedures 'and conditions for quality control which are equivalent to plant production. Comply with PCI MNL - 116 "Manual for Quality Control" for production of precast concrete units: E. Allowable Tolerance: Fabricate precast concrete piles to dimensional tolerances recommended by PCI. ' 02360 Page 1 of 9 A191 SECTION 02360 - DRIVEN PILES 1 PART 1 - GENERAL 1.01 RELATED DOCUMENTS: Drawing and general provisions of Contract, including ' General and Supplementary conditions and Divison -1 Specification sections apply to work of this section. 1.02 DESCRIPTION OF WORK: Extent of driven piles is shown on drawings. 1.03 QUALITY ASSURANCE: A. Codes and Standards: Perform all work in compliance with applicable requirements of the appropriate division of the agency or agencies having jurisdiction. B. Testing and Inspection Service: Comply with pertinent provisions of Section 01400. .. C. Fabricator Qualifications: Only a firm which has had a minimum of 5 years successful experience in the fabrication of precast concrete units similar to the units required for this project will be acceptable. Fabricator must have sufficient production capacity to produce the required units without causing any delay in the work. 1. Fabricator must be an active member of the Prestressed Concrete Institute (PCI) and participate in its Plant Certification Program. D. Fabrication Oualifications: Produce precast concrete piles at a fabricating plant engaged primarily in the manufacturing of similar unitsf unless plant fabrication or delivery to project site is impractical. ' If units are produced at locations other than precast concrete fabricating plants, maintain procedures 'and conditions for quality control which are equivalent to plant production. Comply with PCI MNL - 116 "Manual for Quality Control" for production of precast concrete units: E. Allowable Tolerance: Fabricate precast concrete piles to dimensional tolerances recommended by PCI. ' 02360 Page 1 of 9 A191 1.04 1.05 1.06 Sd F. Welder Oualifications: Qualify welders, welding processes and procedures in accordance with AWS "Structural Welding Code ". A. Load - bearing Test Reports: Submit copies of test reports for each load - bearing test within 2 days after completion of tests. B. Driving_ Records: Submit copies of driving record of each pile to Owner not later than 2 days after driving. Include project name and number, name of Contractor, pile location and number, computed pile capacity, type and size of hammer used, type of pile driving cap used, rate or operation of pile driving equipment, pile dimensions, elevation of point, elevation of butt before and after cut -off, ground elevation, continuous record of number of blows for each foot of penetration, pile deviation, pile uplift and reaction, and any unusual occurrences during pile driving. Submit records which have been compiled and attested to by a registered professional engineer. Except for piles to be used for test purposes, materials ordered or delivered to project site prior to verification of assumed pile length, will be at Contractor's risk. 1 I I I After pile lengths are verified, deliver materials to project site in such quantities and at such time to assure continuity of pile driving operations to project schedule. Store piles in orderly groups above ground and blocked r during storage to minimize possible distortion of members. Piles exhibiting variations beyond tolerance limits will be , considered distorted and may not be used in the work. • • 1 A. Foundation Engineering Services: A Soils Investigation Report has been prepared for this project and may be identified as follows: Leighton and Associates, Geotechnical Engineering documents noted below. Preliminary Soils Survey 1850623 -01 June 4, 1985 02360 Page 2 of 9 E. Environmental: Comply with all restrictions and limitations imposed upon the work of this section by all agencies having jurisdiction with regard to noise 1 generated or any other environmental concerns. ' PART 2 - PRODUCTS: ' 2.01 PRECAST CONCRETE PILES A. Formwork: Use form facing materials of metal or other heavy -duty material that is non - reactive with concrete and will produce acceptable finish surfaces and required profile. B. Chamfer corners of square piles at least 3/4" or round to 1" radius, unless otherwise indicated. ' 02360 Page 3 of 9 1 5/ This report is available at the Owner's office for inspection by the bidders and General Contractor. B. Site information: Data on indicated subsurface conditions are not intended as representations or warranties of continuity of such conditions. It is expressly understood that Owner will not be responsible for interpretations or conclusions drawn therefrom by Contractor. The data are made available for convenience of Contractor. Additional test borings and other exploratory operations may be made by Contractor at no additional cost to Owner. C. Protection: Protect structures, underground utilities and other construction from damage caused by pile driving operations. Pre- excavate for piles if required, as herein specified. Obtain Soils Engineer's recommendations regarding pre- excavation and pile driving. D. Provide surveyed elevation bench marks on structures where directed by Owner before commencing work, when structures are adjacent to pile driving operations. Record and report elevation of each bench mark after driving each pile and at least twice a day while pile driving is in progress. Should bench mark readings indicate displacement, halt driving operations until corrective action has been provided and is acceptable to Owner. E. Environmental: Comply with all restrictions and limitations imposed upon the work of this section by all agencies having jurisdiction with regard to noise 1 generated or any other environmental concerns. ' PART 2 - PRODUCTS: ' 2.01 PRECAST CONCRETE PILES A. Formwork: Use form facing materials of metal or other heavy -duty material that is non - reactive with concrete and will produce acceptable finish surfaces and required profile. B. Chamfer corners of square piles at least 3/4" or round to 1" radius, unless otherwise indicated. ' 02360 Page 3 of 9 1 5/ • • C. Steel Reinforcing: ASTM A 615, Grade 60 deformed bars and ASTM A 82 plain cold -drawn steel wire. D. Prestressing Tendons: ASTM A 416, Grade 270, , seven -wire, uncoated, stress - relieved steel strand. E. Concrete: ASTM C 94, and as follows: ' Compressive strength: as noted on plans at 28 days Maximum aggregate size: 3/4" Minimum cement content: 658 lbs. per cu. yd. concrete Slump at point of discharge: 3" maximum Total air content: not less than 48 nor more than 68 F. Use admixtures in accordance with manufacturer's instructions for climatic conditions prevailing at tim� of placement. G. For precast, prestressed units, comply with manufacturing and testing procedures, quality control recommendations, and dimensional tolerance of Prestressed Concrete Institute "Manual for Quality Control" (MNL -116). I 2.02 DRIVING EQUIPMENT: A. General: Provide pile driving equipment of type generally used in standard pile driving practice, , operated at manufacturer's specified rate, to develop required rated energy pre -blow. B. jammer: Provide pile driving hammers of sufficient ' capacity, size and type able to deliver consistently effective dynamic energy, suitable to piles to be driven and to subgrade material into which they are to be driven, when operating at not less than 758 efficiency of rated driving energy. C. Driving CaDB: Equip hammer with cast steel or structural steel driving cap, with grooved base conforming to pile shape. Keep bearing surfaces of grooves true and smooth. ' D. Leads: Use fixed or rigid type pile driver leads that will hold pile firmly in position and alignment! and axial alignment with hammer. Extend leads to within ft. of elevation at which the pile enter ground. 02360 1 Page 4 of 9 • PART 3 - EXECUTION 3.01 PRE- DRIVING WORK: A. Site Conditions: Do not drive piles until earthwork in area which piles are to occupy has been completed, as follows: B. Excavations: Earth excavation will be stopped at an elevation of 6" to 12" above bottom of footing before piles are driven. Final excavation of required elevation of footing bottoms will be done as part of earthwork for buildings, after piles have been driven and tested. C. Fills: Fills will be constructed and compacted to elevation of grade indicated. D. Pile Length Markings: Mark each piles' length with a horizontal line, at 1' -0" intervals, and the number of feet from pile point at 5' -0" intervals. E. Sr) ices: Contact Owner in the event splices are required. Splices shall develop adequate strength in compression, tension, shear, torsion and moment, as required, both during installation and in service. F. Build -Uns: If it is determined during driving operations that a pile length will not be sufficient to meet final cut -off elevation, fabricate cast -in -place reinforced concrete build -up to required elevation when directed by Owner. Minimum compressive concrete strength not less than as noted on plans at 28 days. Payment for build -ups will be made in accordance with contract provisions for changes in work. 3.02 DRIVING PILES: A. General: Continuously drive piles at locations indicated, to required point elevation and driving resistance established by driving and loading of test piles. Carefully maintain center of gravity for each group or cluster of piles to conform to locations shown on drawings. 02360 Page 5 of 9 • • 1 Carefully plumb leads and pile before driving. Take care during driving to prevent and to correct any , tendency of piles to twist or rotate. When handling and driving long piles, take special precautions to ensure against overstress or leading away from a true position when driving. When high- resistant strata lying near the surface must be penetrated. spud piles may be used, when authorized by Architect /Engineer, to minimize hard driving of long piles during early stages of driving operations. B. Driving Tolerances: Drive piles within following maximum tolerances: C. Location: 3" from location indicated for center of gravity of each single pile or pile groups; 1" for piles under walls. D. Plumbness: maximum of in leads. Maintain 1" in 10' -0" from vertical, or a 4 ", measured when the pile is above ground, E. Batter Angle: Maximum 1" in 10' -0" from required angle; measured when pile is above ground, in leads. F. Pre - Excavating (Carina): Provide pre- excavated holes for .piles as directed by Soils Engineer. Drill holes with a diameter slightly less than largest cross - section dimension; exact size and depth as required to produce satisfactory driving results. Backfill voids between pile and pre- excavated hole, using satisfactory soil materials. G. Jetting: Water jetting is not permitted. H. Heaved Piles: Provide recorded instrument observations made during pile driving to determine whether driven pile has lifted from its original seat during driving of adjacent piles. If uplift occurs, redrive affected piles to point elevation at least as deep as original point elevation with a driving resistance at least as great as original driving resistance. I. Damaged or Misd iven Pita; Damaged piles, and piles driven outside required driving tolerances will not be accepted. Withdraw piles rejected after driving, and replace with new piles. 02360 Page 6 of 9 5'`/ I 1 Li n �I u I 1J I 1 Drive additional pile or piles where centerline deviation exceeds 3" and redesign indicated load on any pile exceeding 1108 of design load. Piles rejected after driving may be abandoned and cut -off, and additional piles driven to replace rejected units at designated locations. Solidly fill spaces left by withdrawn piles, that will not be filled by new piles, using cohesionless soil material such as gravel, broken stone, and gravel -sand mixtures. Place and compact throughout length of space. J. Cutting -Off: Cut -off tops of driven piles, square with pile axis and at elevations indicated. Dispose of excess materials off site. 3.03 FIELD OUALITy CONTROL: Test piles, furnished and driven by Contractor.to determine lengths of piles, may be located, cut off, and become part of foundation system provided they conform to contract requirements. A. Test Piles Required; Provide 4 single test piles located as directed by Soils Engineer. B. Driving Test Piles: Use test piles of same weight and section as required, and drive with identical pile driving equipment operating at rated driving energy to be used in driving permanent piles. Drive test piles at location s indicated to a point elevation below final cut -off elevation equal to pile ' length specified as basis of bid, or to refusal, whichever occurs first. Piles will be considered as driven to refusal when 5 blows of hammer are required to produce a total penetration of 1/4" or less. C. Pile Design Load: Design load per pile is shown on drawings. D. Test Loads: Load single test piles to.twice.required design load for each type pile. E. Pile Load Testing: Load and test piles which have been in place not less than 48 hours, to determine the load - settlement relationship of test piles under a vertical axial load, complying with ASTM D 1143. 02360 Page 7 of 9 5S • • Apply loads in increments not exceeding 258 of , allowable pile load. Apply test loads either by use of hydraulic jacks or by static loading. Use certified, calibrated jacks to develop the required test loads, maintain them, and release them in continuous operations. Drive anchor piles not closer than 5 ft. from any test pile. , Apply test loads so that allowable load is reached in not less than 8 hours from start of load application. Maintain this load until no measurable settlement is observed in a period of 16 hours, or longer as may be required by local codes having jurisdiction. Do not apply subsequent loads until pile settlement becomes negligible. After satisfactory allowable load testing, apply additional loads so that total test load is reached in not less than 8 hours. Maintain total load until no measurable settlement is observed in a period of 16 ' hours, or longer as may be required by local codes having jurisdiction. Measure and record settlement immediately before and , after each increment of test load is applied, and immediately before and 24 hours after total load is removed. The test pile will be considered as acceptable for stipulated bearing capacity if total net settlement, ' after deducting rebound, does not exceed 0.01" per ton of test load. F. Test Reports: Prepare reports for each test pile, to include: Date of driving; test pile location; designation and dimensions of pile; pile point reinforcement and description, if any; total penetration; starting and finishing times, and total driving time; number of blows required for each foot of penetration, total number of blows, and resistance in blows per inch for the last 6" of driving. Include with test pile reports a record of driving equipment used, to include: Hammer make and model , number, stroke, weight of ram, and rated driving energy; driving cap weight and description; actual rate of operation of hammer during test pile driving. I i 02360 56 Page 8 of 9 ' 3.04 MEASUREMENT FOR PAYMENT: A. Basis for Bids; Bids will be based on number, dimensions of piles indicated, from point to cut -off plus not less than 1 ft. of overlength for cutting piles at required cut -off elevations. B. Basis for Payment: From the data obtained as a result of driving and loading test piles, calculate actual total net length of piles used. Contract price per linear foot included labor, materials, tools, ' equipment, and incidentals, and for performing work for furnishing, driving, cutting -off and capping piles, This includes splicing and disposal of cut -offs. Measurements will be based on effective length of piles in place, with fractional lengths measured to nearest foot. Payment for linear footage in excess of that indicated on drawings, and credit for linear footage less than that indicated on drawings, shall be made at unit prices stated in the contract, based on net ' addition or deduction. Test piles that become part of completed foundation system will be considered as an integral part of work. No payment will be made for rejected piles, including piles driven out of place, imperfect piles, or piles damaged in driving or handling. 1 �i 'r ;r r �r END OF SECTION 02360 02360 Page 9 of 9 SECTION 02513 - ASPHALT CONCRETE PAVING ' PART 1 - GENERAL , 1.01 RELATED DOCUMENTS; I Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, , apply to work of this section. 1.02 DESCRIPTION OF WORK: ' A. Extent of asphalt concrete paving work is shown on drawings. ' B. Pregared aggregate subbase is specified in earthwork sections. 1.03 STANDARDS: , Standard specifications, State of California, Department of ' Public Works, Division of Highways, current edition. 1.04 SUBMITTALS: Material Certificates: Provide copies of materials certificates signed by material producer and Contractor, certifying that each material item complies with, or ' exceeds specified requirements. 1.05 JOB CONDITIONS ' A. Weather Limitations: Apply prime and tack coats when ambient temperature is above 50 F. (10 C), and when temperature has not been below 35 F. (1 C) for 12 hours immediately prior to application. Do not apply when base is wet or contains an excess of moisture. Construct asphalt concrete surface course only when ' atmospheric temperature is above 40 F. (4 C), and when base is dry. Base course may be placed when air, temperature is above 30 F. ( -1 C) and rising. B. Grade Control: Establish and maintain required lines and elevations. I 02513 ' Page 1 of 6 50 PART 2 - PRODUCTS ' 2.01 MATERIALS- A. General: Use locally available materials and gradations which exhibit a satisfactory record of previous installations. ' B. Soil Sterilization: Treat areas to be surfaced with asphalt concrete with soil sterilizing agent. ' 1. Material and Application: Use either of the following as approved: a. Sodium arsenite solution (weed poison) applied at the rate of ten (10) gallons diluted with 40 gallons of water every 1000 square feet of. surface to be treated. ' b. "Poly -Bor- Chlorate" as manufactured by Pacific Coast Borax Company applied in solution of ' one (1) pound chemical to one (1) gallon of water at the rate of 25 square feet per gallon. c. "Borascu" concentrated type, manufactured by Pacific Coast Borax Company, applied dry at rate of 5 -1/2 pounds per 100 square feet of area. d. Or equal. 2. Approved products of other manufacturers are acceptable provided they are applied in accordance with manufacturer's instructions and are non -flam- mable type. 3. Protection Against Sterilizing Agents: Contractor shall provide necessary protection to prevent injury to persons, animals, adjacent plant life and property by application of soil sterilizer and shall be responsible for personal injury or property damage caused by its application or storage. C. Base Course Aggregate: Sound, angular crushed stone, Class II material in accordance with Section 26 of referenced "Standard Specifications ". D. Surface Course AggrPg_ate: Crushed stone, crushed gravel, crushed slag, and sharp -edged natural sand. 02513 Page 2 of 6 1 59 • • ' E. Asphalt Cement: Comply with AASHTO M 226 (ASTM D 3881). F. Prime Coat: Cut -back asphalt type; MC -30, MC -70 or , MC -250. G. Tack Coat: Emulsified asphalt, SS -1, SS-1h, CSS -1 or CSS -1h, diluted with one part water to one part emulsified asphalt. H. Lane Marking Paint: Chlorinated rubber -alkyd type, , FS TT -P -115, Type III. 2.02 ASPHALT- AGGREGATE MIXTURE: ' Plant -mix asphalt concrete, Type A having a minimum cohesiometer reading of 400 and Type A mineral aggregates , as specified in Section 39 of referenced standard. Compacted thickness shall be 3 inches. PART 3 - EXECUTION , 3.01 SURFACE PREPARATION: ' Remove loose material from compacted subbase surface ' immediately before applying prime coat. Proof roll prepared subbase surface to check for unstable areas and areas requiring additional compaction. Notify Contractor ' of unsatisfactory conditions. Do not begin paving work until deficient subbase areas have been corrected and are ready to receive paving. ' A. Herbicide Treatment: Apply chemical weed control agent in strict compliance with manufacturer's recommended dosages and application instructions. Apply to , compacted, dry subbase prior to application of prime coat. B. Prime Coat: Apply at rate of 0.20 to 0.50 gal. per ' sq. yd., over compacted subgrade. Apply material to penetrate and seal, but not flood, surface. Cure and dry as long as necessary to attain penetration and ' evaporation of volatile. II 02513 Page 3 of 6 60 1 C. Tack Coat: Apply to contact surfaces of previously constructed asphalt or Portland cement concrete and ' surfaces abutting or projecting into asphalt concrete pavement. Distribute at rate of 0.05 to 0.15 gal. per sq. yd. of surface. Allow to dry until at proper condition to receive paving. 3.02 PLACING MIX : A. General: Place asphalt concrete mixture on prepared surface, spread and strike -off. Spread mixture at minimum temperature of 225 F. (107 C). Place ' inaccessible and small areas by hand. Place each course to required grade, cross - section, and compacted thickness. ' B. Paver Placing: Place in strips not less than 10' wide unless otherwise acceptable to Owner. After first strip has been placed and rolled, place succeeding strips and extend rolling to overlap previous strips. Complete base course for a section before placing surface course. C. Joints: Make joints between old and new pavements, or between successive days' work, to ensure continuous bond between adjoining work. Construct joints to ' have same texture, density and smoothness as other sections of asphalt concrete course. Clean contact surfaces and apply tack coat. 3.03 ROLLING: A. General: Begin rolling when mixture will bear roller weight without excessive displacement. Compact mixture . with hot hand tampers or vibrating plate compactors in areas inaccessible to rollers. B. Breakdown Rolling: Accomplish breakdown or initial rolling immediately following rolling of joints and outside edge. Check surface after breakdown rolling, and repair displaced areas by loosening and filling, if required, with hot material. Roller shall be 8 -10 ton class. C. Second Rollina: Follow breakdown rolling as soon as possible, while mixture is hot. Continue second rolling until mixture has been thoroughly compacted. Roller to be 10 -12 ton class. 02513 Page 4 of 6 1 61 • • 1 D. Finish Rollina: Perform finish rolling while mixture ' is still warm enough for removal of roller marks. Continue rolling until roller marks are eliminated and , course has attained maximum density. E. Patchina: Remove and replace paving areas mixed with foreign materials and defective areas. Cut -out such , areas and fill with fresh, hot asphalt concrete. Compact by rolling to maximum surface density and smoothness. , F. Protection: After final rolling, do not permit vehicular traffic on pavement until it has,cooled and hardened. , G. FrPct barricades to protect paving from traffic until mixture has cooled enough not to become marked. ' A. Cleaning: Sweep and clean surface to eliminate loose ' material and dust. B. Striping: Use chlorinated- rubber base traffic lane- ' marking paint, factory- mixed, quick- drying, and non - bleeding. Color: White. ' Apply paint with mechanical equipment to produce uniform straight edges. Apply in 2 coats at manu- facturer's recommended rates. 3.05 FIELD QUALITY CONTROL: , A. General: Test in -place asphalt concrete courses for compliance with requirements for thickness and surface ' smoothness. Repair or remove and replace unacceptable paving as directed by Architect. B. Thickness: In -place compacted thickness will not be , acceptable if exceeding following allowable variation from required thickness. Base Course: 1/2 ", plus or minus. Surface ourag: 1/4 ", plus or minus. 02513 Page 5 of 6 i [1 1 C. Surface Smoothness: Test finished surface of each asphalt concrete course for smoothness, using 10' straightedge applied parallel with, and at right angles ' to centerline of paved area. Surfaces will not be acceptable if exceeding the following tolerances for smoothness. ". Base Course Surface: 1/4 Wearinc_Course Surface: 1/8 ". Check surface areas at intervals as directed by Owner. END OF SECTION 02513 1 i 1 1 1 1 ' 02513 Page 6 of 6 163 • f �. , •� y. • Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work of this section. i IN i . • • 0111 A. Extent of portland cement concrete paving is shown on drawings, including curbs, gutters, walkways, stairs and pavement. B. Prepared subbase is specified in "Earthwork" section. C. Concrete and related materials are specified in Division 3. 1.03 QUALITY ASSURANCE: A. Codes and Standards: Comply with local governing regulations if more stringent than herein specified 1.04 SUBMITTALS: Furnish samples, manufacturer's product data, test reports, and materials' certifications as required in referenced sections for concrete and joint fillers and sealers. 2.01 MATERIALS• A. Forms: Steel, wood, or other suitable material of size and strength to resist movement during concrete placement and to retain horizontal and vertical alignment until removal. Use straight forms, free of distortion and defects. Use flexible spring steel forms or laminated boards to form radius bends as required. 02514 Page 1 of 7 6-1 r � � "r Coat forms with a non - staining form release agent that will not discolor or deface surface of concrete. B. Welded Wire Mesh: Welded plain cold -drawn steel wire fabric, ASTM A 185. Furnish in flat sheets, not rolls, unless otherwise acceptable to Architect. C. Reinforcing Bars: Deformed steel bars, ASTM A 615, Grade 40. ' D. Concrete Materials: Comply with requirements of applicable Division -3 sections for concrete materials, admixtures, bonding materials, curing materials, and others as required. E. Liquid- Membrane Forming Curing Compound: Complying with ASTM C 309, Type I, Class A unless other type ' acceptable to Architect. Moisture loss not more than 0.055 gr. /sq. cm. when applied at 200 sq. ft. /gal. F. Bonding Compound; Polyvinyl acetate or acrylic base, rewettable type. 2.02 CONCRETE MIX, DESIGN AND TESTING: Comply with requirements of applicable Division -3 sections for concrete mix design, sampling and testing, and quality control, and as herein specified. Design mix to product normal - weight concrete consisting of portland cement, aggregate, water- reducing or high -range water - reducing admixture (super - plasticizer), air - entraining admixture and water to produce the following ' properties: Compressive Strength: 3000 psi, minimum at 28 days, unless otherwise indicated. rSlump Range: 6" for concrete containing HRWR admixture (super- plasticizer); 3" for other concrete. r i V5- 02514 Page 2 of 7 • • , PART 3 - EXECUTION , 3.01 SURFACE PREPARATION: ' Remove loose material from compacted subbase surface immediately before placing concrete. Proof -roll prepared subbase surface to check for unstable areas and need for additional compaction. Do not begin paving work until such conditions have been corrected and ' are ready to receive paving. 3.02 FORM CONSTRUCTION: Set forms to required grades and lines, rigidly braced and secured. Install sufficient quantity of forms to allow continuous progress of work and so that forms can remain in place at least 24 hours after concrete placement. Check completed formwork for grade and alignment to following tolerances: Top of forms not more than 1/8" in 10'. , Vertical face on longitudinal axis, not more than 1/4" in 10'. Clean forms after each use, and coat with form release agent as often as required to ensure separation from concrete without damage. 3.03 REINFORCEMENT: ' Locate, place and support reinforcement as specified in Division -3 sections, unless otherwise indicated. 3.04 CONCRETE PLACEMENT: A. General: Comply with requirements of Division -3 , sections for mixing and placing concrete, and as herein specified. B. Do not glace concrete until subbase and forms have been checked for line and grade. moisten subbase if required to provide a uniform dampened condition at time concrete is placed. Do not place concrete around manholes or other structures until they are at required finish elevation and alignment. 02514 ' Page 3 of 7 • I C. Place concrete using methods which prevent segregation of mix. Consolidate concrete along face of forms and ' adjacent to transverse joints with internal vibrator. Keep vibrator away from joint assemblies, reinforcement, or side forms. Use only square -faced ' shovels for hand - spreading and consolidation. Consolidate with care to prevent dislocation of reinforcing, dowels, and joint devices. Use bonding agent at locations where fresh concrete is placed against hardened or partially hardened concrete surfaces. ' Deposit and spread concrete in a continuous operation between transverse joints, as far as possible. If interrupted for more than 1/2 -hour, place a construction joint. ' D. Curbs and Gutters: Automatic machine may be.used for curb and gutter placement at Contractor's option. If machine placement is to be used, submit revised mix design and laboratory test results which meet or.exceed minimums specified. Machine placement must produce curbs and gutters to required cross - section, lines, grades, finish, and jointing as specified for formed ' concrete. If results are not acceptable, remove and replace with formed concrete as specified. 3.05 JOINTS: A. General: Construct expansion, weakened -plane (contraction), and construction joints true -to -line with face perpendicular to surface of concrete. Construct transverse joints at right angles to the centerline, unless otherwise indicated. When joining existing structures, place transverse joints to align with previously placed joints, unless otherwise indicated. B. Weakened -Plane (Contraction) Joints: Provide weakened -plane (contraction) joints, sectioning concrete into areas as shown on drawings. Construct weakened -plane joints for a depth equal to at least 1/4 concrete thickness, as follows: 1. Tooted Joints: Form weakened -plane joints in fresh concrete by grooving top portion with a recommended cutting tool and finishing edges with a jointer. ' 02514 Page 4 of 7 t� 7 3.06 • • C. Construction Joints: Place construction joints at end of placements and at locations where placement operations are stopped for a period of more than 1/2 -hour, except where such placements terminate at expansion joints. 1. Construct joints as shown or, if not shown, use standard metal keyway- section forms. 2. Where load transfer -slip dowel devices are used, install so that one end of each dowel bar is free to move. D. E, Ransion Joints: Provide premolded joint filler for expansion joints, abutting concrete curbs, catch basins, manholes, inlets, structures, walks and other fixed objects, unless otherwise indicated. Extend joint fillers full -width and depth of joint, and not less than 1/2" or more than 1" below finished surface where joint sealer is indicated. if no joint sealer, place top of joint filler flush with finished concrete surface. Furnish joint fillers in one -piece lengths for full width being placed, wherever possible. Where more than one length is required, lace or clip joint filler sections together. Protect top edge of joint filler during concrete placement with a metal cap or other temporary material. Remove protection after concrete has been placed on both sides of joint. C. Fillers and Sealants: Comply with requirements of applicable Division -7 sections for preparation of joints, materials, installation, and performance. After striking -off and consolidating concrete, smooth surface by screeding and floating. Use hand methods only where mechanical floating is not possible. Adjust floating to compact surface and produce uniform texture. After floating, test surface for trueness with a 10' straightedge. Distribute concrete as required to remove surface irregularities, and refloat repaired areas to provide a continuous smooth finish. 02514 Page 5 of 7 Work edges of slabs, gutters, back top edge of curb, and formed joints with an edging tool, and round to 1/2" ' radius, unless otherwise indicated. Eliminate tool marks on concrete surface. r02514 Page 6 of 7 6i After completion of floating and troweling when excess moisture or surface sheen has disappeared, complete surface finishing, as follows: Finish "C -11: Broom finish, by drawing a fine -hair broom across concrete surface, perpendicular to line of traffic. Repeat operation if required to provide a fine line texture ' acceptable to Architect. 1. Walks: Soft Broom. 2. Pavement: Coarse Broom. 3. Stairs: Coarse Broom. inclined On slab surfaces, provide a coarse, non -slip finish by scoring surface with a stiff - bristled broom, perpendicular to line of traffic. Burlap finish, by dragging a seamless strip of damp . burlap across concrete, perpendicular to line of , traffic. Repeat operation to provide a gritty texture acceptable to Owner. ' 3.07 CURING: Protect and cure finished concrete paving, complying with applicable requirements of Division -3 sections. Use membrane - forming curing and sealing compound or approved moist - curing methods. ' 3.08 =AIRS AND PROTECTIONS; A. Reoair or replace broken or defective concrete, as ' directed by Architect. B. grill test cores where directed by Owner, when necessary to determine magnitude of cracks or defective areas. Fill drilled core holes in satisfactory pavement areas with portland cement concrete bonded to pavement with epoxy adhesive. r02514 Page 6 of 7 6i • • C. Protect concrete from damage until acceptance of work. Exclude traffic form pavement for at least 14 days after placement. When construction traffic is permitted, maintain pavement as clean as possible by removing surface stains and spillage of materials as they occur. Sweep concrete pavement and wash free of stains, discolorations, dirt and other foreign material just prior to final inspection. END OF SECTION 02514 70 02514 Page 7 of 7 SECTION 03310 - CONCRETE WORK ' 1.01 Drawings and general provisions of Contract, including General and Supplementary Conditions and Division =l' Specification sections apply to work specified in this section. ' 1.02 DESCRIPTION OF WORK: ' The extent of concrete work shown on drawings. 1.03 QUALITY ASSURANCE: ' Codes and Standards: Comply with provisions of following codes, specifications and standards, except where more stringent requirements are shown or specified: ' ACI 301 "Specifications for Structural Concrete for Buildings ". Concrete Reinforcing Steel Institute, "Manual of Standard Practice ". ' 1.04 SUBMITTALS: A. Laboratory Test Reports: Submit laboratory test reports or concrete materials and mix design test as specified. ' B. Material Certificates: Provide materials certificates in lieu of materials laboratory test reports when permitted by Architect. Material certificates shall be signed by manufacturer and Contractor, certifying that ' each material item complies with, or exceeds, specified requirements. ' 2.01 A. Forms for Unexposed Finish Concrete: Form concrete ' surfaces which will be unexposed in finished structure ' 03310 Page 1 of 11 7/ • • with plywood, lumber, metal or other acceptable , material. Provide lumber dressed on at least 2 edges and one side for tight fit. , B. Form Coatings: Provide commercial formulation form - coating compounds that will not bond with, stain nor adversely affect concrete surfaces, and will not ' impair subsequent treatments of concrete surfaces. 2.02 REINFORCING MATERIALS: ' A. Reinforcing Bars: ASTM A 615, Grade 40 and Grade 60, deformed. ' B. Welded Wire Fabric: ASTM A 185, welded steel wire fabric. , C. Supports for Reinforcement: Provide supports for reinforcement including bolsters, charis, spacers and other devices for spacing, supporting and fastening reinforcing bars and welded wire fabric in place. Use ' wire bar type supports complying with CRSI recommendations, unless otherwise acceptable. , For slab -on- grade, use supports with sand plates or horizontal runners where base material will not support chair legs. For exposed -to -view concrete surfaces, where legs of supports are in contact with forms, provide support with legs which are plastic protected, stainless steel ' protected, or special stainless complying with CRSI Classes C, D, or E, respectively. ' 2.03 CONCRETE MATERIALS: A. Portland Cement: ASTM C 150, Type II unless otherwise ' acceptable to Architect. B. Normal Weight Aggregates: ASTM C 33, and as herein specified. Provide aggregates from a single source for exposed concrete. Local aggregates not complying with ASTM C: 33 but which have shown by special test or actual service to produce concrete of adequate strength ' and durability may be used when acceptable to the Architect. C. Water: Potable ' 03310 ' Page 2 of 11 7°L 1 2.04 RELATED MATERIALS: ' All Other Concrete: Not less than 1" and not more than 4 ". 2.06 CONCRETE MIXING- Ready-Mix Concrete: Comply with requirements of ASTM C 94, and as herein specified. Delete references for allowing additional water to be added to batch for material with insufficient slump. Addition of water to the batch will not be permitted. During hot weather, or under conditions 1 ' 03310 Page 3 of 11 1 73 A. Moisture Barrier: Provide moisture barrier cover over ' prepared base material where indicated. Use only materials which are resistant to decay when tested in accordance with ASTM E 154, as follows: Polyethyeleng sheet not less than 6 mils thick. ' 2.05 PROPORTIONING AND DESIGN OF MIXES: A. Submit written reports to Owner of each proposed mix for each class of concrete at least 15 days prior ' to start of work. Do not begin concrete production until mixes have been reviewed by Owner. ' B. Design mixes to provide normal weight concrete with the following properties, as indicated on drawings and schedules: Compressive indicated strength as on Plans. C. AAdiustment to Concrete Mixes: Mix design adjustments ' may be requested by Contractor when characteristics of materials, job conditions, weather, test results, or other circumstances warrant; at no additional cost to Owner and as accepted by Owner. Laboratory test data for revised mix design and strength results must be submitted to and accepted by Owner before using in work. D. Slump Limits: Proportion and design mixes to result ' in concrete slump at point of placement as follows: Ramos and Sloping Surfaces: Not more than 3 ". Reinforced Foundation Systems: Not less than 1" and not more than 3 ". ' All Other Concrete: Not less than 1" and not more than 4 ". 2.06 CONCRETE MIXING- Ready-Mix Concrete: Comply with requirements of ASTM C 94, and as herein specified. Delete references for allowing additional water to be added to batch for material with insufficient slump. Addition of water to the batch will not be permitted. During hot weather, or under conditions 1 ' 03310 Page 3 of 11 1 73 contributing to rapid setting of concrete, a shorter , mixing time than specified in ASTM C 94 may be required. When air temperature is between 85 F (30 C) and 90 F (32 , C), educe mixing and delivery time from 1 -1/2 hours to 75 minutes, and when air temperature is above 90 F (32 C), reduce mixing and delivery time to 60 minutes. , • 3.01 FORMS: 1 A. Desion, erect, support, brace and maintain formwork , to support vertical and laterial loads that might be applied until such loads can be supported by concrete ' structure. Construct formwork so concrete members and structures are of correct size, shape, alignment, elevation and position. B. Design Formwork to shock or damage to adjacent materials. be readily removable without impact, ' cast -in -place concrete surfaces and C. Construct forms complying with ACI 347, to sizes, shapes., lines and dimensions shown, and to obtain accurate alignment, location, grades, level and plumb work in finished structures. Provide for openings, offsets, sinkages, keyways, recesses, reglets, chamfers, blocking, screeds, bulkheads, anchorages and inserts, and other features required in work. Use selected materials to obtain required finishes. Solidly butt joints and provide back -up at joints to prevent leakage of cement paste. D. Fabricate o m for asy removal without hammering or prying against concrete surfaces. Provide crush plates or wrecking plates where stripping may damage cast concrete surfaces. Provide top forms for inclined surfaces where slope is too steep to place concrete with bottom forms only. Kerf wood inserts for forming keyways, reglets, recesses, and the like, to prevent swelling and for easy removal. E. Form Tiaa: Factory- fabricated, adjustable - length, removable or snapoff metal form ties, designed to prevent form deflection, and to prevent spalling concrete surfaces upon removal. 03310 Page 4 of 11 1 l 1 1 1 1 1 n 1 u �y 1 F. Provisoins for Other Trades: Provide openings in ' concrete formwork to accommodate work of other trades. Determine size and location of openings, recesses and Chases from trades providing such items. Accurately place and securely support items built into forms. G. Cleaning and Tightgntina: Thoroughly clean forms and adjacent surfaces to receive concrete. Remove chips wood, sawdust, dirt or other debris just before concrete is placed. Retighten forms and bracing after concrete placement if required to eliminate mortar leaks and maintain proper alignment. 3.02 PLACING REINFORCEMENT: Comply with Concrete Reinforcing Steel Institute's recommended practice for "Placing Reinforcing Bars ", for details and methods of reinforcement placement and supports, and as herein specified. A. Clean reinforcement of loose rust and mill scale, earth, ice, and other materials which reduce or destroy bond with concrete. B. Accurately position# support and secure reinforcement against displacement by formwork, construction, or concrete placement operations. Locate and support reinforcing by metal chairs, runners, bolsters, spacers, and hangers, as required. C. Place reinforcement to obtain at least minimum cover- ' ages for concrete protection. Arrange, space and securely tie bars and bar supports to hold reinforce- ment in position during concrete placement operations. Set wire ties so ends are directed into concrete, not ' toward exposed concrete surfaces. D. Install welded wire fabric in as long lengths as ' practicable. Lap adjoining pieces at least one full mesh and lace splices with wire. Offset end laps in adjacent widths to prevent continuous laps in either ' directions. 3.03 JOINTS: A. Construction Joints: Locate and install construction joints, which are not shown on drawings, so as not to impair strength and appearance of the structure, as ' acceptable to Architect. ' 03310 Page 5 of .11 7S 3.04 3.05 3.06 76 • • B. Provide keyways at least 1 -1/2" deep in construction joints in walls, slabs and between walls and footings; accepted bulkheads designed for this purpose may be used for slabs. 11 I� C. Place construction joints perpendicular to the main ' reinforcement. Continue reinforcement across construc- tion joints. INSTALLATION OF EMBEDDED ITEMS: ' A. General: Set and build into work anchorage devices and other embedded items required for other work that is ' attached to, or supported by, cast -in -place concrete. Use setting drawings, diagrams, instructions and directions provided by suppliers of items to be , attached thereto. B. Edge Forms and Screed Stri2s for Slabs: Set edge forms or bulkheads and intermediate screed strips for slabs , to obtain required elevations and contours in finished slab surface. Provide and secure units sufficiently strong to support types of screed strips by use of , strike -off templates or accepted compacting type screeds. PREPARATION OF FORM SURFACES: , Coat contact surfaces of forms with a form - coating compound before reinforcement is placed. Thin form - coating. ' compounds only with thinning agent of type, and in amount, and under conditions of form - coating compound manufacturer's directions. Do not allow excess ' form- coating material to accumulate in forms or to come into contact with concrete surfaces against which fresh concrete will be placed. Apply in compliance with ' manufacturer's instructions. CONCRETE PLACEMENT: , A. PreRlacement Inspection: Before placing concrete, inspect and complete formwork installation, reinforcing steel, and items to be embedded or cast -in. Notify ' other crafts to permit installation of their work; cooperate with other trades in setting such work. Moisten wood forms immediately before placing concrete , where form coatings are not used. B. Coordinate the installation of joint materials and , moisture barriers with placement of forms and reinforcing steel. 03310 ' Page 6 of 11 r ' G. Placing Concrete Slabs: Deposit and consolidate concrete slabs in a continuous operation, within limits of construction joints, until the placing of a panel or ' section is completed. H. Consolidate concrete dring placing operations so that concrete is thoroughly worked around reinforcement and ' other embedded items and into corners. I. Bring slab surfaces to correct level with straightedge ' and strike off. Use bull floats or darbies to smooth surface, free of humps or hollows. Do not disturb slab surfaces prior to beginning finishing operation. ' J. Maintain reinforcing in proper position during concrete placement operations. 03310 Page 7 of 11 C. Generale Comply with ACI 304, and as herein specified. Deposit concrete continuously or in layers of such thickness that no concrete will be placed on concrete which has hardened sufficiently to cause the formation of seams or planes of weakness. If a section cannot be ' placed continuously, provide construction joints as, herein specified. Deposit concrete as nearly as practicable to its final location to avoid segregation. D. Placing_ Concrete in Forms: Deposit concrete in forms in horizontal layers not deeper than 24" and in a manner to avoid inclined construction joints. Where placement consists of several layers, place each layer while preceding layer is still plastic to avoid cold ' joints. E. Consolidate Rlaced concrete by mechanical vibrating equipment supplimented by hand - spading, rodding or ' tamping. Use equipment and procedures for consolidation of concrete in accordance with ACI recommended practices. ' F. Do not use vibrators to transport concrete inside forms. Insert and withdraw vibrators vertically at uniformly spaced locations not farther than visible ' effectiveness of maching. Place vibrators to rapidly penetrate placed layer and at least 6" into preceding layer. Do not insert vibrators into lower layers of concrete that have begun to set. At each insertion limit duration of vibration to time necessary to consolidate concrete and complete embedment of reinforcement and other embedded items without causing ' segregation of mix. ' G. Placing Concrete Slabs: Deposit and consolidate concrete slabs in a continuous operation, within limits of construction joints, until the placing of a panel or ' section is completed. H. Consolidate concrete dring placing operations so that concrete is thoroughly worked around reinforcement and ' other embedded items and into corners. I. Bring slab surfaces to correct level with straightedge ' and strike off. Use bull floats or darbies to smooth surface, free of humps or hollows. Do not disturb slab surfaces prior to beginning finishing operation. ' J. Maintain reinforcing in proper position during concrete placement operations. 03310 Page 7 of 11 rm 3.07 • K. Hot Weather Placing: When hot weather conditions exist that would seriously impair quality and strength of concrete, place concrete in compliance with ACI 305 and as herein specified. L. Cool ingredients before mixing to maintain concrete temperature at time of placement below 90 F (32C). Mixing water may be chilled, or chopped ice may be used to control temperature provided water equivalent of ice is calculated to total amount of mixing. F] I M. Cover reinforcing steel with water- soaked burlap if it becomes too hot, so that steel temperature will not exceed the ambient air temperature immediately before , embedment in concrete. N. yet forms thouroughly before placing concrete. ' O. Do not use retarding admixtures unless otherwise accepted in mix designs. ' FINISH A. OF FORMED SURFACES: Rouch Form Finish: For formed concrete surfaces not ' exposed -to -view in the finish work or by other construction, unless otherwise indicated. This concrete surface shall have texture imparted by form facing , material used, with tie holes and defective areas repaired and patched and fins and other projections exceeding 1/4" in height rubbed down or chipped off. , B. Related Uniformed Surfaces: At tops of walls, horizontal offsets surfaces occurring adjacent to formed surfaces, strike -off smooth and finish with a ' texture matching adjacent formed surfaces. Continue final surface treatment of formed surfaces.uniformly across adjacent unformed surfaces, unless otherwise ' indicated. C. Exposed Surfaces Receiving "Paint" Finish: Smooth and free of form marks and other defects, and in uniform , planes true to line. In addition to the above finishing operations, all exposed to -view concrete surfaces and surfaces to be painted shall receive the ' following smooth finish: 03310 ' Page 8 of 11 1) Grouting and Rubbing: Wet the surface and then ' brush -coat with cement grout consisting of 1 part light colored portland cement to 2 parts fine aggregate, mixed with water to consistency of thick paint. Cork or wood float grout to fill pits, air ' bubbles and surface holes. Scrape off excess grout with a trowel, and rub the surface with burlap to remove any visible grout film. ' 3.08 MONOLITHIC SLAB FINISHES: ' A. Float Finish: Apply float finish to monlithic slab surfaces to receive trowel finish and other finishes as hereinafter specified. After screening and consolidating concrete slabs, do not work surface until ready for ' floating. Begin floating when surface water has disappeared or when concrete has stiffened sufficiently to permit operation of power- driven floats, or both. ' Consolidate surface with power- driven floats, or by hand - floating if area is small or inaccessible to power units. Check and level surface plane to a tolerance not exceeding 1/4" in 10' when tested with a 10' straightedge. Cut down high spots and fill low spots. Uniformly slope surfaces to drains. Immediately after leveling, refloat surface to a uniform, smooth, granular texture. i B. Trowel Finish: Apply trowel finish to monolithic slab surfaces to be exposed -to -view, and slab surfaces to be covered with resilient flooring, paint or other thin film finish coating system. After floating, begin ' first trowel finish operation using a power- driven trowel. Begin final troweling when surface produces a ringing sound as trowel is moved over surface. Consoli- date concrete surface by final hand - troweling operation, ' free of trowel marks, uniform in texture and appearance, and with a surface plane tolerance not exceeding 1/8" in 10' when tested with a 10' straightedge. Grind smooth surface defects which would telegraph through applied floor covering system. 3.09 CONCRETE CURING AND PROTECTION: A. General: Protect freshly placed concrete from pre- mature drying and excessive cold or hot temperatures. ' Start initial curing as soon as free water has dis- appeared from concrete surface after placing and finishing. Weather permitting, keep continuously moist ' for not less than 72 hours. Begin final curing proce- dures immediately following initial curing and before concrete has dried. I03310 Page 9 of 11 ' 79 • • 1 Continue final curing for at least 7 days in accordance ' with ACI 301 procedures. Avoid rapid drying at end of final curing period. B. Curing Methods: Perform curing of concrete by moist curing, by moisture - retaining cover curing, by membrane ' curing, and by combinations thereof, as herein specified. C. Provide moisture curing by following methods: , Keep concrete surface continuously wet by covering with water. Continuous water -fog spray. Covering concrete surface with specified absorptive cover, thoroughly saturating cover with water and , keeping continuously wet. Place absorptive cover to provide coverage of concrete surfaces and edges, with 4" lap over adjacent absorptive covers. , D. Provide moisture -cover curina as follows: Apply membrane- forming curing compound to concrete surfaces as soon as final finishing operations are complete (within 2 hours). Apply uniformly in continuous operation by power -spray or roller in accordance with manufacturer's directions. Recoat areas subjected to heavy rainfall within 3 hours after initial application. Maintain continuity of coating and repair damage during curing period. Do not use membrane curing compounds on surfaces which are to be covered with coating material applied directly to concrete, liquid floor hardener, waterproofing, ' damproofing, membrane roofing, flooring, painting, and other coatings and finish materials, unless otherwise acceptable to Architect. E. Curing Formed Surfaces: Cure formed concrete surfaces, ' including undersides of beams, supported slabs and other similar surfaces by moist curing with forms inplace for full curing period or until formes are rmeoved. If forms are removed, continue curing by ' methods specified above, as applicable. F. Curing Unformed Surfaces: Cure unformed surfaces, such ' as slabs, floor topping, and other flat surfaces by application of appropriate curing compound. Final cure concrete surfaces to receive liquid floor hardener or finish flooring by use of moisture - retaining cover, , unless otherwise directed. 03310 Page 10 of 11 80 3.10 REMOVAL OF FORMS: A. Form facing material may be removed 4 days after placement, only if shores and other vertical supports have been arranged to permit removal of form facing material without loosening or disturbing shores and supports. 3.11 MISCELLANEOUS CONCRETE ITEMS: A. Filling-In. Fill -in holes and openings left in concrete structures for passage of work by other trades, unless otherwise shown or directed, after work of other trades is in place. Mix, place and cure concrete as herein specified, to blend with in -place construction. Provide other miscellaneous concrete filling shown or required to complete work. END OF SECTION 03310 P I I I 11 03310 Page 11 of 11 i i Bi SECTION 04200 - CONCRETE MASONRY UNITS PART 1 - GENERAL 1.01 RELATED DOCUMENTS: Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: A. Extent of masonry work is indicated on the drawings. B. Work includes: ' 1. Concrete masonry units. 2. Setting and attaching all bolts, anchors, inserts, etc., as furnished by others. 3. Reinforcing steel. 4. Grout and mortar. 5. Cement slurry coat. PART 2 - PRODUCTS , 2.01 MATERIALS• ' A. Concrete Masonry Units: ASTM C90 Grade A, standard units 8" x 8" x 16" with minimum face shell thickness of 1 -1/4 ". B. Portland Cement: ASTM C150, Type II Low Alkali. C. Mortar Sand: ASTM C144. D. Hydrated Lime: ASTM C207, Type S. E. Reinforcing Steel: ASTM A615 Grade 40. F. Watpr: Potable. I 04200 Page 1 of 3 s2- 1 ' • • 2.02 MORTAR AND GROUT: Shall be in accordance with Concrete Masonry Association's Standard Specifications, 1964 Edition. 3.01 DELIVERY AND PROTECTION: Masonry materials shall be packed in a manner to prevent damage from transportation and weather. Cement and lime to be delivered to the job in the original unopened containers. Handle masonry material in a manner to prevent chipping, spalling, cracking or other injury. Store off i ground and protect from the weather. Dampening of masonry units to reduce suction is prohibited. I� 04200 Page 2 of 3 f B3 A. Materials shall be adequately and accurately measured in suitable calibrated boxes. Shovel measurements will not be allowed. B. Sand, cement and water shall be placed in the mixer in that order. Mix for at least two (2) minutes. Add lime and continue mixing to a uniform mass, but in no case less than ten (10) minutes. C. Use mixers of at least one (1) sack capacity. Batches requiring fractional sacks will not be permitted. D. Mortar unused within one (1) hour after initial mixing shall be discarded and disposed of. E. Grout: Use two (2) parts pea gravel in mix. F. Admixture: "Suconem GA" (Grout Aid) Type 2, as manufactured by Super Concrete Emulsions, Ltd., Los Angeles, California, or approved equal, and used in strict accordance with manufacturer's latest printed recommendations. 2.03 REINFORCING STEEL: Accurately set and place reinforcing steel and ties in accordance with the drawings and notes thereon. Reinforcing steel shall conform to ASTM A615, Grade 40. PART 3 - EXECUTION 3.01 DELIVERY AND PROTECTION: Masonry materials shall be packed in a manner to prevent damage from transportation and weather. Cement and lime to be delivered to the job in the original unopened containers. Handle masonry material in a manner to prevent chipping, spalling, cracking or other injury. Store off i ground and protect from the weather. Dampening of masonry units to reduce suction is prohibited. I� 04200 Page 2 of 3 f B3 • 3.02 CURING: L� water loss shall be controlled by moistening of masonry units prior to laying. No water shall be applied to wall after tooling mortar joints. 3.03 LAYING: Lay units plumb and true. Carefully cut where necessary to fit around adjoining construction, inserts, etc. Fit all angles and corners square and true. All joints shall be carefully tooled with a flat tool to produce a dense flush surface, well bonded to block on all edges. A mixture of cement, sand and water brushed or troweled over all exposed concrete block walls to coceal C.M.U. and provide for a level and smooth monolithic appearance. END OF SECTION 04200 ey 04200 Page 3 of 3 Drawings and general provisions of Contract, including General Conditions and other Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION: Provide miscellaneous metal fabrications as indicated, specified and required. A. Work In This Sections Principal items include: ' 1. Stairway steel handrails. 2. Steel ladders. 3. Miscellaneous framing and supports. 4. Miscellaneous steel trim. 5. Steel pipe railings and supports. 6. Metal Framing System 7. 8. Sleeve inserts. Prefabricated steel stairs. 9. All other miscellaneous metal fabrications required to complete the work. Work Not In This Section: B. Related 1. Finish Painting. 2. Setting of anchor bolts and inserts in concrete. 3. Pre - Engineered structure. 1.03 OUAL_ITY ASSURANCE: A. Rpfgrance Standards: Conform to the following as applicable: 1. ArSC Standardat Code of Standard Practice for Steel Buildings and Bridges; Specification for the Design, Fabrication and Erection of Structural Steel for Buildings; and Steel Construction Manual. 2. AWS Standards: AWS D1.1 Structural Welding Code. I I 1 es 05500 Page 1 of 8 • 1.04 SUBMITTALS: Refer to Section 01340 for procedures. A. ShoF Drawings: Submit Shop Drawings fully detailing all Work of this Section, including accessories, fastenings, and welding. Include minor connections and fastenings not indicated or specified to meet required conditions; indicate in detail on Shop Drawings. • ► ;� :��► Protect materials from damage during shipping, handling and storage. Work showing dents, creases, deformations, weathering, or other defects is not acceptable. Deliver welding electrodes to site in unbroken packages bearing manufacturer's name and contents identification. Verify conditions according to Section 01400. Verify all field measurements as required. Report any major discrepancy between the Drawings and field dimensions to' Architect before fabrication of Work. Exercise caution to protect concrete floor surfaces and adjacent Work from damage. 2.01 BASIC MATERIALS: A. Furnish materials conforming to the following: 1. Steel shapes: 2. Steel tubing: 3. Steel pipe: 4. Bolts and nuts: 5. Electrodes: 6. Primer: 0 ASTM A36. ASTM A501, or ASTM A36. ASTM A120 standard weight for general use; ASTM A 53 Grade B where used for structural purposes. ASTM A307. AWS D1.1, E70XX Series as . required for intended use. Red lead per Fed Spec TT- P -86G,j Type I, II or III; zinc chromate per Fed Spec TT -P -645; or alkyd type per Fed Spec TT- P -636D. 05500 Page 2 of 8 "Embeco ", 7. Non - Shrink grouts Master Builders W. R. Grace "Vibrofil", or equal. L 8. Galvanizing: ASTM A123 hot dip, 2.0 ounce psf on actual surface with minimum 1.8 ounce on ' any specimen. 9. Galvanizing repair All States Galvanizing. material: Powder, Drygalv by American Solder and Flux, or equal hot applied material or anodic zinc -rich galvanizing. 2.02 GENERAL FABRICATION REQUIREMENTS: Conform to the approved submittals, reference standards as applicable to the Work, and the requirements herein. Fabricate and form the Work to meet actual installation conditions as verified at the site. Obtain necessary templates and information and provide all holes and drilling indicated or required for securing Work of other trades to metal fabrications. A. Welding: Conform to AWS D1.1, as modified by refer- enced AISC Standards, and as indicated or noted on Drawings. Unless otherwise indicated or specified, �. weld joints by shielded electric -arc method. Grind exposed welds subject to contact to smooth surfaces free of holes, slag, or other defects, flush with adjoining surfaces. No finishing treatment is required for permanently concealed welds and other exposed welds except as specified herein. Cut out defective welding with chisel or air arc and replace. B. Shop Priming: Clean surfaces according to RISC Speci- fications. Apply shop coat of metal primer to minimum 1.0 mil dry film thickness. Work primer into joints. Do not prime galvanized items or items embedded in concrete or masonry. C. Galvanizing: Galvanize specified items after fabri- cation is completed. Produce coating free of roughness, whiskers, unsightly spangles, icicles, barbs, sage, and other surface blemishes. D. Miscel_1_aneou8 items: Fabricate items not specifically mentioned according to the Drawings, approved shop drawings, and as required to complete the entire work. 05500 Page 3 of 8 E. F. • • Steel Pipe Railings And Stair Handrails: 1. Fabrication: Fabricate steel pipe railings and stair handrails to design, dimensions, and details indicated. Provide railings and handrails members formed of pipe of sizes and wall thickness indicated, but not less than that required to support design loading. Interconnect railing and handrail members by butt- welding or welding with internal connectors, at fabricator's option, unless otherwise indicated. 05500 Page 4 of B Rs' 1 , Galvanize exterior items and shop prime interior items unless otherwise shown or specified. Lad ders• ! 1. Fabricate ladders for the locations shown, with dimensions, spacings, details and anchorages as ' indicated. Comply with the requirements of ANSI 14.3, except as otherwise indicated. a. Unless otherwise shown, provide 1/2" x 2 -1/2" continuous structural steel flat bar side rails with eased edges. b. Provide 3/4" diameter solid structural steel bar rungs, spaced 12" o.c. 2. Fit rungs in centerline of side rails, plug weld and grind smooth on outer rail faces. 3. Sap4wxt each ladder at top and bottom and at intermediate points spaced not more than 5' -0" o.c. Use welded or bolted steel brackets, designed for adequate support and anchorage, and , to hold the ladder clear of the wall surface with a minimum of 7" clearance from wall to centerline of rungs. Extend rails 42" above top rung, and return rails to wall or structure unless other secure handholds are provided. If the adjacent structure does not extend above the top rung, goose -neck the extended rails back to the structure to provide secure ladder access. 4. Provide non -slj,p surface on the top of each rung, t either by coating the rung with aluminum oxide granules set in epoxy resin adhesive, or by using a type of manufactured rung which is filled with aluminum oxide grout. Steel Pipe Railings And Stair Handrails: 1. Fabrication: Fabricate steel pipe railings and stair handrails to design, dimensions, and details indicated. Provide railings and handrails members formed of pipe of sizes and wall thickness indicated, but not less than that required to support design loading. Interconnect railing and handrail members by butt- welding or welding with internal connectors, at fabricator's option, unless otherwise indicated. 05500 Page 4 of B Rs' 1 ' • • _ At tee and cross intersections provide coped joints. At bends interconnect pipe by means of prefabricated elbow fittings or flush radius bends, as applicable, of radiuses indicated. At elbow bends provide mitered joints. Form bends by use of prefabricated elbow fittings and radius bends or by bending pipe, at fabricator's option. Form simple and compound curves by bending pipe in jigs to produce uniform curvature for each repetitive configuration required= maintain cylindrical cross - section of pipe throughout entire bend without buckling, twisting or otherwise deforming exposed surfaces of pipe. Close exposed ends of pipe by welding 3/16" thick steel plate in place or by use of prefabricated fittings. 2. Brackets. Flanges. Fittings and Anchors: Provide wall brackets, end closures, flanges, miscellaneous fittings and anchors for interconnections of pipe and attachment of railings and handrails to other work. Furnish inserts and other anchorage devices for connecting railings and handrails to concrete. For railing posts set in concrete provide sleeves of galvanized steel pipe not less than 6" long and with an inside diameter not less than 1/2" greater than the outside diameter of pipe. Provide steel plate closure welded to bottom of sleeve and of width and length not less than 1" greater than outside diameter of sleeve. Provide friction fit, removable covers designed to keep sleeves clean and hold top edge of sleeve 1/2" below finished - surface of concrete. 3. Galvanize exterior steel railings, and interior steel railings where shown, including pipe, fittings, brackets, fasteners and other ferrous components. Provide black steel pipe for interior railings not indicated otherwise. 1 05500 Page 5 of 8 1 69 • • ' G. Steel Framed Stairs: , 1. general: Construct stairs to conform to sizes and arrangements indicated; join pieces together by welding unless otherwise indicated. Provide complete stair assemblies including metal framing, hangers, columns, railings, newels, balusters, struts, clips, brackets, bearing plates and other components necessary for the support of stairs and platforms and as required to anchor and contain the stairs on the supporting structure. 2. Stair Framing.: Fabricate stringers of structural steel channels, or plates, or a combination thereof, as indicated. Provide closures for exposed ends of stringers. Construct platforms of structural steel channel headers and miscellaneous framing members as indicated. Bolt or weld headers to strings, newels and framing members to strings and headers; fabricate and join so that bolts, if , used, do not appear on finish surfaces. 3. Metal Risers. Subtreads, and SubRlatforms: Shape metal for risers and treads to conform to configuration shown. Provide thicknesses of structural steel sheet as required to support total design loading. Directly weld risers and treads to stringers, locate welds on side of metal pans to be concealed. 4. Finish: Shop prime paint. PART 3 - EXECUTION i 3.01 PREPARATION• Coordinate and furnish anchorages, setting drawings, , diagrams, templates, instructions, and directions for installation of anchorages, such as concrete inserts, sleeves, anchor bolts and miscellaneous items having integral anchors, which are to be embedded in concrete or masonry construction. Coordinate delivery of such items to project site. qO 05500 Page 6 of 8 1] 3.02 INSTALLATIONS A. General: 1. Fastening to In -Place Construction: Provide anchorage devices and fasteners where necessary for securing miscellaneous metal fabrications to in -place construction= including, threaded fasteners for concrete inserts, through- bolts, lag bolts, wood screws and other connectors as required. 1 1 9/ 05500 Page 7 of S 2. Cutting, Fitting and Placement: Perform cutting, drilling and fitting required for installation of miscellaneous metal fabrications. Set work accurately in location, alignment and elevation, plum, level, true and free of rack, measured from established lines and levels. Provide temporary bracing or anchors in formwork for items which are to be built into concrete, masonry or similar construction. 3. Fit exposed connections accurately together to form tight hairline joints. Weld connections which are not to be left as exposed joints, but cannot be shop welded because of shipping size - limitations. Grind exposed joints smooth and touch -up shop paint coat. Do not weld, cut or abrade the surfaces of exterior units which have been hot -dip galvanized after fabrication, and are intended for bolted or screwed field connections. 4. Field Welding: Comply with AWS Code for procedures of manual shielded metal -arc welding, appearance and quality of welds made, and methods used in correcting welding work. B. Grouting: Provide grouting for Work of the Section as shown, specified, and required. Use non - shrink grout and conform to manufacturer's directions. C. Galvanizing �R pair: Wire brush welds and damaged coating to clean bright metal. Apply one coat of galvanizing repair paint where surfaces are concealed or are to be finish painted. Use the specified hot - applied galvanizing repair compound where surfaces remain exposed and unpainted. 1 1 9/ 05500 Page 7 of S • • D. Shop Prime Coat Repairs Do not apply metal primer in wet weather unless steel is protected from dampness and is dry. Clean field welds, field bolts, and all damaged shop primer after erection and apply a spot coat of the same primer used for the shop coat. E. Fasteners: Provide fasteners and connectors of approved types as required for the installations, whether or not indicated. Provide galvanized fasteners for galvanized items and for exterior use. END OF SECTION 05500 9� 05500 Page 8 of 8 1 r 1 1 i i 1 i 1 93 • • Dim I•. Drawings and general provisions of Contract, including General and Supplementary Conditions and Division -1 Specification sections, apply to work of this section. A. Definition: Rough carpentry includes carpentry work not specified as part of other sections and which is generally not exposed, except as otherwise indicated. Types of work in this section include rough carpentry for: 1. Wood framing. 2. Wood ground, nailers, blocking and sleepers. 3. Wood furring. 4. Sheathing. 5. Subflooring. 6. Underlayment. Delivery and Storages Keep materials dry at all times. Protect against exposure to weather and contact with damp or wet surfaces. Stack lumber and plywood, and provide air circulation within stacks. : •: •MP • Coordination; Fit carpentry work to other work; scribe and cope as required for accurate fit. Correlate location of furring, nailers, blocking, grounds and similar supports to allow proper attachment of other work. 06100 Page 1 of 6 9y ' • • ' 2.01 FLOOD PRODUCT QUALITY STANDARDS: A. T:mher Standards: Comply with PS 20. H. Plywood Standard: Comply with PS 1. C. Factory -mark each piece of lumber and plywood with type, grade, mill and grading agency, except omit marking from surfaces to be exposed with transparent finish or without finish. 2.02 MATRRTALS: 9S A. I. h _ G n aj: 1. Nominal sizes are indicated, except as shown by detail dimensions. Provide actual sizes as required by PS 20, for moisture content specified for each use. a. Provide dressed lumber, S4S, unless otherwise specified. b. Provide seasoned lumber with 19% maximum moisture content at time of dressing. 2. Framing Lumber (2" through 4" thick): a. For 2" x 4" stud framing, provide "Stud" grade lumber No. 1 grade for larger pieces, Douglas Fir. b. For structural framing, provide No. 1 grade, Douglas Fir. 3. Miscellaneous Lumber: Provide wood for support or attachment of other work including cant strips, bucks, nails, blocking, furring, grounds, stripping and similar members. I Provide lumber of sizes shown or specified, worked into shapes shown, and as follows: ' Moisture content: 15% maximum for lumber items not specified to receive wood preservative treatment. ' 06100 Page 2 of 6 9S • • , a. Grade: Construction Grade light framing size lumber of Douglas Fir or board size lumber as required. Provide construction grade boards or , No. 2 boards (WWPA) . b. Concealed Plywood: Where plywood will be concealed by other work, provide structural I , conforming to product standard PS 1 -24. For plywood sheathing and subflooring, provide with exterior glue. B. Miscellaneous Material: 1. Fasteners and Anchorages: Provide size, type, material and finish as indicated and as recommended by applicable standards, complying with applicable Federal Specifications for nails, staples, screws, ' bolts, nuts, washers and anchoring devices. Provide metal hangers and framing anchors of the size and type recommended by the manufacturer for each use including recommending nails. 2. Building Paper: Asphalt saturated felt, non - perforated, ASTM D 226. , 2.03 WOOD TREATMENT: , A. Preservative Treatment: Where lumber of plywood is indicated as "Treated ", or is specified herein to be treated, comply with applicable requirements of AWPA ' Standards C2 (Lumber) and C9 (Plywood) and of AWPB standards listed below. Mark each treated item with the AWPB Quality Mark Requirements. , 1. Pressure -treat above - ground items with water -borne preservatives complying with AWPB LP -2. .After treatment, kiln -dry to a maximum moisture content , of 158. Treat indicated items and the following: a. Wood cants, nailers, curbs, blocking, stripping, and similar members in connection with roofing, flashing, vapor barriers and waterproofing. b. Wood sills, sleepers, blocking, furring, r stripping and similar concealed members in contact with masonry or concrete. c. Wood framing members less than 18" above grade. 06100 Page 3 of 6 �6 ' 06100 Page 4 of 6 97 2. Complete fabrication of treated items prior to treatment, where possible. if cut after treatment, coat cut surfaces with heavy brush coat of same chemical used for treatment. Inspect each piece of lumber or plywood after drying and discard damaged ' or defective pieces. PART 3 - EXECUTION 3.01 INSTALLATION= ' A. Generals 1. Discard units of material with defects which might impair quality of work, and units which are too small to fabricate work with minimum joints or optimum joint arrangement. 2. Set carpentry work accurately to required levels and lines, with members plumb and true and accu- rately cut and fitted. 3. Securely attach carpentry work to substrate by anchoring and fastening as shown and as required by recognized standards. Countersink nail heads on exposed carpentry work and fill holes. Use common wire nails, except as otherwise indicated. Use ' finishing nails for finish work. Select fasteners of size that will not penetrate members where opposite side will be exposed to view or will receive finish materials. Make tight connections 1 between members. Install fasteners without split- ting of wood; predrill as required. 4. Wood Grounds, Nailers. Blocking and Sleepers.- a. Provide wherever shown and where required for screening or attachment of other work. Form to shapes as shown and cut as required for true line and level of work to be attached. Coordi- nate location with other work involved. b. Attach to auhstratga as required to support applied loading. Countersink bolts and nuts flush with surfaces, unless otherwise shown. ' 06100 Page 4 of 6 97 1 0 C/ IF • • , 5.Wood Furrina• a. Install Dlumb and level with closure strips at edges and openings. Shim with wood as required , for tolerance of finished work. Firestop furred spaces on walls at each , floor level, with wood blocking or incom- bustible materials, accurately fitted to close furred spaces. b. Susaended Furrina% Provide size and spacing shown, including hangers and attachment devices. Level to a tolerance of 1/8" in 101. 6. Wood Framing. General: a. Provide framing members of sizes and on spacings shown, and frame openings as shown. Do not splice structural members between supports. , b. Anchor and nail as shown, and to comply with recommendations of the N.F.P.A. , c. Firestoo concealed spaces with wood blocking not less than 2" thick, if not blocked by other framing members. Provide blocking at each building story level and at ends of joist spans. ' 7. Stud Framing: a.. General: Provide stud framing where as shown spaced 16" o.c. with long face perpendicular to direction of wall or partition. Provide single bottom plate and double -top plates 2" thick by width of studs; except single top plate may be used for non -load- bearing partitions. nail or anchor plates to supporting construction. Construct corners and intersections with not' less than 3 studs. Provide miscellaneous blocking and framing as shown and as required 1 for support of facing materials, fixtures, specialty items and trim. Provide continuous horizontal blocking row , at mid - height of single -story partitions, using 2" thick members of same width as , wall or partitions. 06100 , Page 5 of 6 a. Generals Provide framing of sizes and spacings shown. Install with crown edge up and support b. Frame oyeninas with multiple studs and headers. Provide nailed header members of thickness equal to width of studs. Set headers on edge and support on jamb studs. c. For non- bearing nartitions, provide double -jamb studs and headers not less than 4" deep for openings 3' and less in width, and not less than 6" deep for wider openings. d. For load - bearing_ double -jamb partitions# provide studs for openings 6' and less in width, and ' triple -jamb studs for wider openings. Provide headers of depth shown, or if not shown, ' provide as recommended by N.F.P.A. B. Joist Framing: a. Generals Provide framing of sizes and spacings ' 9. Installation of Plywood: a. Comnly with recommendations of the American Plywood Association (APA), for the installation of plywood. b. Sheathing and Subfloorina: Install as recom- mended by APA for spacing of supports or types of substrates involved in the work. Provide ' thickness shown. END OF SECTION 06100 I 1 99 06100 Page 6 of 6 shown. Install with crown edge up and support ends of each member with not less than 1 -1/2" of bearing on wood or metal. Attach to wood bearing members by toe nailing or metal connec- torsl frame to wood supporting members with wood ledgers as shown, or if not shown, with metal connectors. Frame openings with headers and trimmers supported by metal joist hangers; double headers and trimmers where span of header exceeds 41. Do not notch in middle third of joists; limit notches to 1/6 -depth of ' joist, 1/3 at ends. Do not bore holes larger than 1/3 -depth of joist or locate closer than ' 2" from top or bottom. Provide solid blocking (2" thick by depth of joist) at ends of joists unless nailed to header or band member. ' 9. Installation of Plywood: a. Comnly with recommendations of the American Plywood Association (APA), for the installation of plywood. b. Sheathing and Subfloorina: Install as recom- mended by APA for spacing of supports or types of substrates involved in the work. Provide ' thickness shown. END OF SECTION 06100 I 1 99 06100 Page 6 of 6 /00 • WZIOMACOM �. • Drawings and general provisions of Contract, including General and Supplementary Conditions and Division -1 Specification sections, apply to work of this section. A. Definition: Prefabricated plywood trusses include planar structural units consisting of metal plate connected members which are fabricated from dimension lumber and which have been cut and assembled prior to delivery to job site. 1.03 SUBMITTALS• A. Product Data: Submit covering lumber, metal process, treatment (if B. I I I I I fabricator's technical data ' plates, hardware, fabrication any), handling and erection. Submit certificate, signed by an officer of firm, indicating that trusses to be supplied project comply with indicated requirements. fabricatin) for Shop Drawings: Submit shop drawings showing species, sizes and stress grades of lumber to be used; pitch, span, camber, configuration and spacing for each type of truss required; type, size, material, finish, desig value, and location of metal connector plates; and bearing and anchorage details. C. Engineering Design: It's the fabricator's responsi- bility to submit design analysis and test reports indicating loading, section modulus, assumed allowable stress, stress diagrams and calculations, and similar information needed for analysis and to ensure that trusses comply with requirements. I 06190 Page I of 3' 1 • • A. Handle and store trusses with care, and in accordance with manufacturer's instructions to avoid damage from bending, overturning or other cause for which truss is ' not designed to resist or endure. B. Time delivery and erection of trusses to avoid extended on -site storage and to avoid delaying work of other trades whose work must follow erection of trusses. ' 3.01 ERECTION AND INSTALLATION: A. The Trus Joists if stored prior to erection shall be stored in a vertical position and protected from the weather. They shall be handled with care so they are not damaged. J ' 06190 Page 2 of 3 2.01 MATERIALS: A. The plywood web joists are to be factory manufactured with structural grade plywood, MICRO -LAM or machine stress rated lumber flanges and utilizing waterproof ' type glues; such as the TJI joist manufactured by TRUS JOIST Corporation. ' B. The plywood webs are to be of an APA structural ICD exterior grade with face veneers installed with grain running in the vertical direction of the joist and butt jointed to form a continuous web member. The web shall be pressure formed and fit into a groove in the center of the wide face of the flange members so as toform a ' pressured glue joint at that junction. 2.02 FABRICATION: The Trus Joists shall be manufactured in a plant approved for fabrication by the building code. PART 3 - EXECUTION ' 3.01 ERECTION AND INSTALLATION: A. The Trus Joists if stored prior to erection shall be stored in a vertical position and protected from the weather. They shall be handled with care so they are not damaged. J ' 06190 Page 2 of 3 • • 1 END OF SECTION 06190 06190 Page 3 of 3 I7 r� L� 1 I I 1 I 1 1 1 B. The Trus Joists are to be erected and installed in accordance with the plans, the approved Trus Joist drawings and installation suggestions. Temporary construction loads which cause member stresses beyond design limits are not permitted. Erection bracing in addition to specified bridging is to be provided to keep the Trus Joists straight and plumb as required 1 to assure adequate lateral support for the individual Trus Joist and entire system until the sheathing material has been applied. The contractor will give notification prior to enclosing the Trus Joists to provide opportunity for inspection of the installation. 1 END OF SECTION 06190 06190 Page 3 of 3 I7 r� L� 1 I I 1 I 1 1 ' SECTION 06200 - FINISH CARPENTRY rPART 1 - GENERAL r i Drawings and general provisions of Contract, including General and Supplementary Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: A. Definition: Finish carpentry includes carpentry work which is exposed to view, is non - structural, and which is not specified as part of other sections. B. Tunes of finish carpentry work in this section include: 1. Wood door frames, casings and stops. ' 06200 Page 1 of 4 /oj C. Rough carpentry is specified in another Division -6 section. ' D. Finish hardware and wood doors are specified in Division -8 sections. E. Architectural woodwork is specified in another Division -6 section. 1.03 PRODUCT DELIVERY. STORAGE AND HANDLING: rA. Protect finish carpentry materials during transit, delivery, storage and handling to prevent damage, ' soiling and deterioration. B. Do not deliver finish carpentry materials, until painting, wet work, grinding and similar operations which could damage, soil or deteriorate woodwork have been completed in installation areas. If, due to unforseen circumstances, finish carpentry materials must be stored in other than installation areas, store only in areas meeting requirements specified for installation areas. ' 06200 Page 1 of 4 /oj • • A. Conditioning: Installer shall advise Contractor of temperature and humidity requirements for finish carpentry installation areas. Do not install finish carpentry until required temperature and relative humidity conditions have been stabilized and will be maintained in installation areas. 1 ..... -T-Re UsToNsionlon A. Softwood Lumber Standards: Comply with PS 20 and with applicable grading rules of the respective grading and inspecting agency for the species and product indicated. B. Plywood Standard: Comply with PS 1 /ANSI A199.1. C. Hardwood Lumber Standard: Comply with National Hardwood Lumber Association (NHLA) rules. D. Woodworking Standard: Where indicated for a specific product comply with specified provision of the following: Woodwork Institute of California (WIC) "Manual of Millwork ". 4. Inspect each piece of lumber and plywood or each unit of finish carpentry after drying; do not use twisted, warped, bowed or otherwise damaged or defective wood. 2.02 MATERIALS: A. General: 1. Net sizes are indicated. Provide dressed or worked and dressed lumber, as applicable, manufactured 06200 Page 2 of 4 /D y 3.01 INSTALLATION: A. Discard units of material which are unsound, warped, bowed, twisted, improperly treated, not adequately seasoned or too small to fabricate work with minimum of optimum jointing arrangements, or which are of defective manufacturer with respect to surfaces, sizes or patterns. B. Install the work plumb, level, true and straight with no distortions. Shim as required using conealed shims. Install to a tolerance of 1/8" in 810" for plumb and level countertops; and with 1/16" maximum offset in flush adjoining 1/8" maximum offsets in revealed adjoining surfaces. C. Scribe and cut work to fit adjoining work, and refinish cut surfaces or repair damaged finish at cuts. D. Anchor finish carpentry work to anchorage devices or blocking built -in or directly attached to substrates. Secure to grounds, stripping and blocking with counter- sunk, concealed fasteners and blind nailing as required for a complete installation. Except where prefinished matching fasteners heads are required, use fine finishing nails for exposed nailings, countersunk and 06200 Page 3 of 4 to the actual sizes as required by PS 20 or to actual sizes and patterns as shown, unless otherwise 'indicated. 2. Moisture Content of Softwood Lumber: Provide seasoned (KD) lumber having a moisture content from time of manufacture until time of installation not greater than values required by the applicable grading rules of the respective grading and inspec- tting agency for the species and product indicated. 3. Kiln -dry wood after treatment to a maximum moisture content of 158 for plywood, 198 for lumber. 4. Inspect each piece of lumber and plywood or each unit of finish carpentry after drying; do not use twisted, warped, bowed or otherwise damaged or defective wood. 3.01 INSTALLATION: A. Discard units of material which are unsound, warped, bowed, twisted, improperly treated, not adequately seasoned or too small to fabricate work with minimum of optimum jointing arrangements, or which are of defective manufacturer with respect to surfaces, sizes or patterns. B. Install the work plumb, level, true and straight with no distortions. Shim as required using conealed shims. Install to a tolerance of 1/8" in 810" for plumb and level countertops; and with 1/16" maximum offset in flush adjoining 1/8" maximum offsets in revealed adjoining surfaces. C. Scribe and cut work to fit adjoining work, and refinish cut surfaces or repair damaged finish at cuts. D. Anchor finish carpentry work to anchorage devices or blocking built -in or directly attached to substrates. Secure to grounds, stripping and blocking with counter- sunk, concealed fasteners and blind nailing as required for a complete installation. Except where prefinished matching fasteners heads are required, use fine finishing nails for exposed nailings, countersunk and 06200 Page 3 of 4 filled flush with finished surface, and matching final , finish where transparent is indicated. 3.02 ADJUSTMENT, CLEANING, FINISHING AND PROTECTION: A. Repair damaged and defective finish carpentry work ' wherever possible to eliminate defects functionally and visually; where not possible to repair properly, replace woodwork. Adjust joinery for uniform appearance. B. Clean finish carpentry work on exposed and semi - exposed surfaces. Touch -up shop - applied finishes to restore damaged or soiled areas. , C. Protection: Installer of finish carpentry work shall advise Contractor of final protection and maintained ' conditions necessary to ensure that work will be without damage or deterioration at time of acceptance. END OF SECTION 06200 406 �I I� [1 06200 ' Page 4 of 4 I • r ' Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: A. Extent of each type of architectural woodwork is shown on drawings. B. Types of architectural woodwork include the following: 1. Low pressure plastic laminate finished casework. 2. High pressure plastic laminate countertops. C. Wood doors are specified within Division 8. ' 1.03 QUALITY ASSURANCE: A. Quality Standards: Except as otherwise shown or specified, comply with specified provisions of the ' following: 1. Woodwork Institute of California (WIC) "Manual of Millwork ". B. Quality Marking: Mark each unit of architectural woodwork with mill's or Fabricator's identification and grade mark, located on surfaces which will not be exposed after installation. ' 1.04 SUBMITTALS: A. Product Data: Submit manufacturer's specifications ' and installation instructions for each item of factory- fabricated woodwork. 1. Quality Certification: Submit manufacturer's (Fabricator's) certification, stating that. the fabricated work meets the woodwork grade (s) specified. �I 06400 Page 1 of 5 • • 1.05 PRODUCT DELIVERY. STORAGE AND HANDLING: A. Protect woodwork during transit, delivery, storage ' and handling to prevent damage, soiling and deterioration. B. Do not deliver woodwork, until painting, wet work, ' grinding and similar operations which could damage, soil or deteriorate woodwork have been completed in , installation areas. If, due to unforseen circum- stances, woodwork must be stored in other than installation areas, store only in areas meeting requirements specified for installation areas. 1.06 JOB CONDITIONS: A. Conditioning: Installer shall advise Contractor of , temperature and humidity requirements for woodwork installation areas. Do not install woodwork until required temperature and relative humidity have been ' stabilized and will be maintained in installation areas. B. Maintain temperature and humidity in installation area ' as required to maintain moisture content of installed woodwork within a 1.0 percent tolerance of optimum moisture content, from date of installation through ' remainder of construction period. The fabricator of woodwork shall determine optimum moisture content and required temperature and humidity condition. ' PART 2 - PRODUCTS , 2.01 BASIC MATERIALS AND FABRICATION METHODS: ' A. General: Except as otherwise indicated, comply with following requirements for architectural woodwork not specifically indicated as prefabricated or pre- ' finished standard products. B. Low Pressure Plastic Laminate: Shall be Phillips ' Plywood Melamine. C. High Pressure Plastic Laminate: Shall be Formica. D. Quality Standards: For following types of architec- tural woodwork; comply with indicated standards as applicable: ' 06400 , Page 2 of 5 . 1. Wood Casework: WIC Section 14. 2. Plastic Laminate Casework: WIC Section 15. 3. Plastic Laminate Countertops: WIC Section 16. ' E. Design and Construction Features: Comply with details shown for profile and construction of architectural ' woodwork; and, where not otherwise shown, comply with applicable Quality Standards, with alternate details as Fabricator's option. F. Pre -Cut Oyeninas: Fabricate architectural woodwork with pre -cut openings, where possible, to receive hardware. Locate openings accurately and use templates or roughing -in diagrams for proper size and shape. Smooth edges of cutoffs and, where located in countertops and similar exposures seal edges of cutouts ' with a water - resistan coating. G. Measures: Before proceeding with fabrication of woodwork required to be fitted to other construction, obtain measurements and verify dimensions and shop drawing details as required for accurate fit. ' 2.02 INTERIOR ARCBITECTURAL WOODWORK: A. Plastic Laminate Overlay Casework: 1. Grade: Economy. 2. Construction: Flush (half) overlay. 3. Facing Laminate: Low - pressure plastic laminate. ' 4. Core Material: Medium density fiberboard. 5. Exposed Edges: Finished same as facing. ' B. Plastic Laminate Countertops: ' 1. General: Except as otherwise indicated, provide separate plastic laminate countertops (installed on other casework or other support system as indicated) to comply with requirements for . casework for plastic laminate finish. 2. Grade: Economy. ' 06400 Page 3 of 5 A. General: Provide cabinet hardware and accessory materials associated with architectural woodwork. Mr. 1. Drawer Pulls: BBW 9054 -4 ", Stainless Steel. Mounted horizontal. 2. Drawer Runners: Blum BS 230E550. 3. Adjustable Shelves: a. Standards - KV 233 Wall Cabinets - 30" long Base Cabinets - 18" long b. Brackets - KV 237 A. Condition woodwork to average prevailing humidity con- ditions in installation areas prior to installing. B. Prior to installation of architectural woodwork, examine shop fabricated work for completion, and complete work as required, including back priming and removal of packing. 3.02 INSTALLATION: A. Install the work plumb, level, true and straight with no distortions. Shim as required using concealed shims. Install to a tolerance of 1/8" in 8' -0" for plumb and level (including countertops); and with 1/16" maximum offset in flush adjoining surfaces, 1 /8" maximum offsets in revealed adjoining surfaces. B. Scribe and cut work to fit adjoining work, and re- finish cut surfaces or repair damaged finish at cuts. C. Anchor woodwork to anchors or blocking built -in or directly attached to substrates. Secure to grounds, stripping and blocking with countersunk, concealed fasteners and blind nailing as required for a complete 06400 Page 4 of 5 //O ' installation. Except where prefinished matching fasteners heads are required, use fine finishing ' nails for exposed nailing, countersunk and filled flush with woodwork, and matching final finish where transparent finish is indicated. ' 06400 Page 5 of 5 D. Casework; Install without distortion so that doors and drawers will fit openings properly and be accurately aligned. Adjust hardware to center doors ' and drawers in openings and to provide unencumbered operation. Complete the installation of hardware and accessory items as indicated. E. Countertops: Anchor securely to base units and other support systems as indicated. 3.03 ADJUSTMENT, CLEANING. FINISHING AND PROTECTION: A. Repair damaged and defective woodwork wherever possible to eliminate defects functionally and visually; where not possible to repair properly, replace woodwork. Adjust joinery for uniform appearance. ' B. Clean hardware, lubricate and make final adjustments for proper operation. ' C. Clean woodwork on exposed and semi - exposed surfaces. Touch -up shop - applied finishes to restore damaged or soiled areas. D. Complete the finishing work specified as work,of this section, to whatever extent not completed at shop or prior to installation of woodwork. E. Protection: Installer of architectural woodwork shall ' advise Contractor of final protection and maintained conditions necessary to ensure that work will be without damage or deterioration at time of acceptance. END OF SECTION 06400 1 ' 06400 Page 5 of 5 SECTION 07200 - INSULATION ' PART 1 - GENERAL , 1.01 RELATED DOCUMENTS; ' Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: , Extent of insulation work is shown on drawings. work of this section does not include roof insulation or exterior wall insulation. 1.03 QUALITY ASSURANCE: A. Thermal Conductivity: Thicknesses shown are for ' thermal conductivity (K -value at 75 F or 24 C) specified for each material. Provide adjusted thicknesses as directed for equivalent use of material ' having a different thermal value, provide appropriate thickness. B. Fire and Insulation Ratinas: Comply with ' fire - resistance, flammability and isulation ratings indicated, and comply with governing regulations as interpreted by authorities. ' 1.04 SUBMITTALS: ' Product Data: Submit manufacturer's specifications and installation instructions for each type of insulation required. ' 1.05 PRODUCT HANDLING: General protections: Do not allow insulation materials to , ! become wet or soiled. Comply with manufacturer's recommendations for handling, storage and protection during installation. ' 11 07200 ' Page 1 of 2 ,i2- 1 nwnm n nnn�amm� 1 2.01 MATERIALS: ' A. Interior Sound Attenuated Walls: Noise barrier batt insulation for wood stud construction, 15" x 94" x 3 1/2 ", R -11 value. ' PART 3 - EXECUTION 1 3.01 INSPECTION: ' Contractor must examine substrate and conditions under which insulation work is to be performed and must notify Architect in writing of unsatisfactory conditions. Do ' not proceed with insulation work until unsatisfactory conditions have been corrected in a manner acceptable to Architect. 3.02 INSTALLATION: A. General: ' 1. Comply with manufacturer's instructions for particular conditions of installation in each ' case. If printed instructions are not.available or do not apply to project conditions, consult manufacturer's technical representative for specific recommendations before proceeding with work. 2. Extend insulation full thickness as shown over 1 entire area to be insulated. Cut and fit tightly around obstructions, and fill voids with insula- tion. ' 3. Apply a single layer of insulation or required thickness, unless otherwise shown or required i to make up total thickness. B. General Building Insulation; ' Apply insulation units to substrate by method indicated, complying with manufacturer's recommendations. If no specific method is indicated, use mechanical anchorage to provide permanent placement and support of units. END OF SECTION 07200 1 07200 Page 2 of 2 • • SECTION 07900 - SEALANTS , PART 1 - GENERAL ' 1.01 RELATED DOCUMENTS: ' Drawings and general provisions of Contrct, including General Conditions and other Division -1 Specification sections, apply to work of this section. ' 1.02 [DESCRIPTION OF WORK: A. This Section contins specifications pertaining to all weather - sealing and calking throughout the project unless specified otherwise, and becomes a , part of all sections containing reference to this Section, or where materials of the types specified in this Section are required by the drawings. ' B. The work includes calking and sealing of openings and joints indicated, specified, and required to make entire building weatherproof and watertight. ' C. Specific requirements contained in the various trade sections making reference to this Section supersede general or conflicting requirements ' herein. 1.03 GENERAL REOUIREMENTS: , A. Warranty :_ Provide written warranty for all ' calking and sealants against all defects of material for five years and defects of application for a period of two years after date of acceptance. All failures that may occur within ' the warranty period, due to defective application or materials, upon written notification of such failure, shall be repaired or replaced with proper ' materials and labor as approved by the Architect, at no additional cost to the Owner. B. Submit to the Owner samples of the various types ' (and colors where applicable) of materials specified, prior to delivery of materials to the job and the portions of the work for which the materials are intended. I 07900 , //y Page 1 of 5 C. Deliver materials to the job in original unopened containers bearing manufacturer's name, product designation and date of manufacture. Products upon which the shelf date has expired shall not be permitted on the job. ' D. Install materials specified herein in compliance with manufacturer's instructions. Send copies. of manufacturer's instructions to Owner at least 2 weeks before application. PART 2 - PRODUCTS 2.01 MATERIALS: Use sealants of the following types. Unless specified or directed otherwise, use materials to match color of ' adjacent materials. Where adjacent materials on each side of the joint are different colors, the Architect will select sealant colors. If the desired.color is ' not available from one manufacturer, select proper color from another manufacturer. ' A. Joint Conditions; 1. Joints between metal frame and concrete Sealant ( #2). 2. Expansion and control joints. Sealant ( #3). ' 3. Exterior sills, jambs, and heads of window frames, door frames, louvres and similar openings, and where metal, or other materials abut or join concrete or each other, shall have sealant applied around their perimeters. Sealant ( #2). ' 4. wall joints ( #1). 5. Other exterior joints as indicated or shown. Sealant ( #1) ( #2) ( #3). B. Sealant-r.• 1. Sealant #2 shall be a three -part polyepoxide urethane sealant meeting Federal Specification TT- S- 00227E, Class A, Type II, such as Tremco Dymeric, as manufactured by Tremco Incorporated, Cleveland, Ohio, or equal.. 11 07900 ��S Page 2 of 5 2. Sealant #2 shall be a one -part solvent cure acrylic sealant meeting Federal Specification TT -S -230, such as Tremco Mono, as manufactured , by Tremco Incorporated, Cleveland, Ohio, or equal. 3. Sealant Iii shall be a two -part chemically ' curing polyurethane meeting Federal Specification TT- S- 00227E, Class At Type I, (Self - Leveling) or Class At Type II (Non -Sag), ' such as THC- 900/901, as manufactured by Tremco Incorporated, Cleveland, Ohio, or equal. C. Primer for sealants shall be as recommended by r sealant manufacturer. D. Joint filler for sealant shall be a closed cell, ' non - absorbent, non - staining material such as Ethafoam as manufactured by Dow or equal. E. Bondbreakers shall be as recommended by sealant manufacturer. F. Materials shall be delivered to the job in sealed ' containers with manufacturer's original labels attached. Materials shall be used according to manufacturer's printed instructions. Color of all , sealants shall be as selected by the Architect from manufacturer's standard colors. PART 3 - EXECUTION ' 3.01 MANUFACTURER'S INSPECTION; A. Provide sealant manufacturer's inspection of conditions prior to start of the work and initial supervision at the start of each application, in order to insure that any physical conditions which would result in defective work are properly ' corrected before materials are applied, that properly instructed personnel are available to do the work, and that proper procedures are being ' followed. Provide such inspection and supervision by qualified personnel. Report all unsatisfactory conditions existing at the time of inspection in ' writing to the General Contractor for correction before proceeding with the work. B. Notify the manufacturer or distributor at least 72 ' hours prior to the time inspection is required. 07900 ' ��6 Page 3 of 5 ' • • A. Joints and surfaces which are to be calked or sealed shall be clean, dry and free of dust, loose mortar and other foreign materials. ' B. Clean Ferrous metals of all rust, mill scale and coatings by wire brush, grinding or sandblasting. Remove oil, grease and /or temporary protective coatings with high performance cleaners, as approved by sealant manufacturer. C. Joint dimensions for sealant should be reviewed and installed in accordance with sealant manufacturer's printed instructions. In no case should the sealant application be less than 1/4 inch wide, and 1/4 inch deep, except in specific metal -to -metal curtain wall applications, and then as recommended by the sealant manufacturer. Joint depthr for Sealants #l, #2 and #3, shall not exceed its width for joints ranging from 1/4 inch to 1/2 inch wide. For joints over 1/2 inch wide, the depth of sealant shall be no more than 1/2 to 5/8 inch. D. Concrete joint surfaces shall be wire brushed, then air -blown clean. The joint interface must be free of form release agents or chemical retarders ' which may interfere iwth sealant adhesion and performance. E. Sealants shall not be applied to concrete joints where a water repellent or concrete preservative has been applied prior to calking. Waterproofing treatments should be applied after calking, when called for. F. Do not calk joints until they are in compliance ' with requirements of the approved manufacturer of the materials, the details as shown on the drawings, and the specific requirements of other sections of the specification. 3.03 APPLICATION: ' A. Install joint backing with a blunt instrument so as not to puncture the surface skin. Size of joint backing should be determined by taking the ' joint width and adding 258 to assure proper compression of backer cord. 07900 ��� Page 4 of * 5 C� • B. Apply sealant with a calking gun, using proper nozzles. Use sufficient pressure to properly fill the joints with sealant to the back -up material. C. After joints have been completely filled, they shall be neatly tooled to eliminate air pockets or voids, and to provide a smooth, neat appearing finish in intimate contact with interfaces and without lapping over onto exposed finished faces. After tooling, surface of sealant shall be free of ridges, wrinkles, sags, air pockets and embedded impurities. D. Immediately clean adjacent materials which have been soiled; leave work in a neat, clean condition. E. Major authorities recommend a 40OF minimum application temperature for joint sealing instllations because of the possibility of moisture and /or frost contamination on sealing surfaces. However, it is recognized that applications must be made at lower temperatures. When this is necessary, steps must be taken to assure clean, dry, frost -free surfaces, and must be approved by the Architect. Workmanship shall b accordance with the compliance with the manufacturer of the Contractor shall be workmanship of jobs END OF SECTION a of the highest quality in best practice and in strict recommendations of the materials being used. The prepared to show evidence of at least three years old. 07900 ��8 Page 5 of 5 n 7 LJ LJ • • Drawings and general provisions of Contract, including General and Supplementary Conditions and Division -1 Specification sections apply to work of this section. 1.02 DESCRIPTION OF WORK; A. Extent and location of each type of wood door is shown on drawings and in schedules. B. Types of door required include the following: Solid core flush wood doors with paint grade veneer. C. Factory - fitting to frames (prefitting) and factory- , preparation for hardware (premarching) for wood doors is at the option of the Contractor. 1.03 OU 1ITY ASSURANCE. A. Quality Standards: Provide wood flush doors complying with the following standards: ANSI /NWMA I.S.I. "Industry Standard for Wood Flush Doors" published by National Woodwork Manufacturer's Association (NWMA). B. Manufacturer: Obtain doors from a single manufacturer to ensure uniformity in quality of appearance and ' construction. 1.04 SUBMITTALS: ' Product Data: Submit door manufacturer's product data for each type of wood doorr including details of core and edge construction. L.05 PRODUCT DELIVERY, STORAGE, AND HANDLING: A. Protect wood doors during transit# storage and handling to prevent damage, soiling and deterioration. Comply with requirements of referenced ANSI standard and recom- 08210 Page 1 of 4 1/ mendations of NWMA pamphlet "How to Store, Handle, ' Finish, Install, and Maintain Wood Door ", as well as with manufacturer's instructions. ' B. Identify each door with individual opening numbers which correlate with designation system used on shop , drawings, frames and hardware, using temporary, remov- able or concealed markings. 1.06 SPECIFIED PRODUCT WARRANTY: , A. Door Manufacturer's Warranty: Submit written agreement on door manufacturer's standard form signed by ' Manufacturer, Installer and Contractor, agreeing to repair or replace defective doors which have warped (bow, cup or twist) or which show telegraphing of core ' construction in face veneers, or do not conform to tolerance limitations of NWMA and AWI. Warranty shall be in effect during following period of time after date of substantial completion. ' 1. Solid Core Flush Interior Doors: Life of installation. ' B. Contractor shall be responsible for replacement or refinishing of doors where Contractor's work contri- buted to rejection or to voiding of manufacturer's warranty. PART 2 - PRODUCTS 2.01 INTERIOR FLUSH WOOD DOORS: A. Solid Core Doors for OQacue Finish: Comply with the ' following requirements: 1. Faces: Medium density overlay over standard , thickness hardwood face veneers. 2. Grade: Custom , 3. Construction: Particleboard core, 5 ply. 2.02 PREFITTING AND PREPARATION FOR HARDWARE: ' A. Prefit and premachine wood doors at factory. (Contractors Option). ' 08210 Page 2 of 4 lo2o • • ' B. Comply with tolerance requirements of AWI for pre - fitting. Machine doors for hardware requiring cutting ' of doors. Comply with final hardware schedules and door frame shop drawings and with hardware templates and other essential information required to ensure ' proper fit of doors and hardware. 1. Take accurate field measurements of hardware mortises in metal frames to verify dimensions and alignment before proceeding with machining in factory. i 3.01 INSPECTION: A. Reguire Installer to examine door frames, after their installation, and doors, prior to their hanging, for the following purposes: 1. To verify that frames comply with indicated ' require- ments for type, size, location, and swing character- , istics and have been installed with plumb jambs and level heads. 2. To verify that doors are free of defects that could ' cause their rejection. B. Obtain Installer's written report listing conditions detrimental to compliance with requirements of this ' section. C. no not allow Installer to proceed with installation until unsatisfactory conditions have been corrected. 3.02 INSTALLATION= ' A. Condition doors to average prevailing humidity in installation area prior to hanging. ' B. Hardware: For installation see Division -8 "Finish Hardware" section of these specifications. ' C. Manufacturers Instructions; Install wood doors to comply with manufacturer's instructions and of refer- enced AWI standard and as indicated. 1 ' 08210 Page 3 of 4 08210 ' Page 4 of 4 / .2:L • • ! D. Job -Fit Doors: Align and fit doors in frames with uniform clearances and bevels as indicated below; do not trim stiles and rails in excess of limits set by manufacturer or permitted with fire -rated doors, if ' any. Machine doors for hardware. Seal cut surfaces after fitting and machining. ' 1. Fitting Clearances: For non -rated doors provide clearances of 1/8" at jambs and heads; 1/16" per leaf at meeting stiles for pairs of doors; and 118" from bottom of door to top of decorative floor finish or covering. Where threshold is shown or scheduled, provide 1/4" clearance from bottom of door to top of threshold. ' 2. Bevel non -rated doors 1/8" in 2" at lock and hinge edges. ' E. Prefit Doors: Fit to frames and machine for hardware to whatever extent not previously worked at factory as required for fit and uniform clearance at each edge. ' F. Job - Site- Finished Doors: See painting section in Division 9 of these specifications for finishing ' requirements. 3.03 ADJUST AND CLEAN: , A. Operation: Rehang or replace doors which do not swing or operate freely, as directed by Owner. ' B. Finished Doors: Refinish or replace doors damaged during installation, as directed by Owner. , C. Institute protective measures as recommended and accepted by door manufacturer to assure that wood doors will be without damage or deterioration at time of ' substantial completion. 1 END OF SECTION 08210 1 08210 ' Page 4 of 4 / .2:L •\ 1 : 1 • / ;1 • \ �•�• Drawings and general provisions of Contract, including General And Supplementary Conditions and Division -1 Specification sections, apply to work of this section. ' 1.02 DESCRIPTION OF WORK; ExtAnt of overhead coiling doors is shown on drawings. ' Provide complete operating door assemblies including door curtains, guides, counterbalance mechanism, hardware, ' operators, and installation accessories. Field tainting is specified in Division -9. 1.03 QUALITY ASSURANCE: A. Furnish each overhead coiling door as a complete unit produced by one manufacturer, including hardware, accessories# mounting and installation components. Unless otherwise acceptable to Architect, furnish overhead coiling door units,by one manufacturer for entire project. 1 B. Inaert and Anchorages; Furnish inserts and.anchoring devices which must be set in concrete or built into masonry for installation of units. Provide setting ' drawings, templates, instructions and directions for installation of anchorage devices. Coordinate delivery with other work to avoid delay. ' See concrete sections of these specifications for installation of inserts and anchorage devices. ' C. Wind Loadings Design and reinforce overhead coiling doors to withstand a 20 lb. per sq. ft. wind loading pressure unless otherwise indicated. ' 1.04 SUBMITTALS: A. Product Data: Submit manufacturer's product data, ' roughing -in diagrams, and installation instructions for ' 08330 Page 1 of 5 123 • • ' each type and size of overhead coiling door. Provide , operating instructions and maintenance information. B. ShoR Drawings: Submit shop drawings for special , components and installations which are not fully dimensioned or detailed on manufacturers data sheets. 11 2.01 ACCEPTABLE MANUFACTURERS: Available Manufacturers: Subject to compliance with ' requirements, manufacturers offering products which may be incorporated in the work include, but are not limited to, the following: , Atlas Door Corp. The Cookson Co. ' 2.02 DOOR CURTAIN MATERIALS AND CONSTRUCTION: A. Door Curtain: Fabricate overhead coiling door curtain of interlocking slates designed to withstand required wind loading, of continuous length for width of door without splices. Unless otherwise indicated, provide slats of material gage recommended by door manufacturer for size and type of door required, and as follows: 1. Curtain composed of aluminum slats and end locks as required by U.L. Specifications. Slat sections shall be No. 10 G.A. finish shall be baked acrylic primer, slat No. 9 Design. ' B. Endlocks: Malleable iron castings galvanized after , fabrication secured to curtain slats with galvanized rivets. Provide locks on alternate curtain slats for curtain alignment and resistance against lateral movement. ' C. Bottom Bar: Consisting of 2 angles, each not less than 1 -1/2" x 1 -1/2" x 1 /8" thick, either galvanized or ' stainless steel or aluminum extrusions to suit type of curtain slats. 06330 ' Page 2 of 5 1.2 y 2.03 1 is F. Weather Seals; Provide vinyl weatherstripping for exterior where otherwise indicated. At thick continuous strip secured guide. or neoprene exposed doors, except door heads, use 1/8" to exterior side of jamb 08330 Page 3 of 5 D. Door shall be electrically operated with (model) 5 - 3/4 Cookson Power Operator U.L. Listing in accordance with U.L. Bulletin 325. Electrical characteristics are 330 Volt, 3 Phase. This unit shall consist of a Heavy Duty, Hoist -Type Moter, gears designed to AGMA 1 standards, running in multi- temperature lubricant; mechanical self - adjusting brake; Rotary Limit Switch to set Open and Close positions; NEMA 1 Motor Controller with overcurrent protection and one NEMA 1 - 3 position Pushbutton Station Open -Close -Stop. Each power operator shall be equipped with an automatic chain (crank) operator which is operable when the power is OFF without the use of pull levers or chains. .. Electrical Contractor shall mount the Controller and /or Pushbutton Station and shall furnish the disconnect switch and all conduit wire and wiring in accordance with the wiring diagram furnished by the door contractor. 1. Provide a replaceable gasket of flexible vinyl or neoprene between angles as a weather seal and cushion bumper for manually operated doors unless shown as an overlapping joint. E. Curtain Jamb Guides; Fabricate curtain jamb guides of steel angles, or channels and angles with sufficient depth and strength to retain curtain loading. Build -up units with minimum 3/16" thick steel sections, galvanized after fabrication. Slot blot holes for track adjustment. Secure continuous wall angle to wall by 3/8" minimum bolts at not more than 30" o.c., unless closer spacing recommended by door manufacturer. Extend wall angles above door opening head to support coil brackets, unless otherwise indicated. Place anchor bolts on exterior wall guides so they are concealed when door-is in closed position. Provide removable stops on guides to prevent over - travel of curtain, and continuous bar ' for holding windlocks. 2.03 1 is F. Weather Seals; Provide vinyl weatherstripping for exterior where otherwise indicated. At thick continuous strip secured guide. or neoprene exposed doors, except door heads, use 1/8" to exterior side of jamb 08330 Page 3 of 5 2.04 / .26 • • A. Counterbalance doors by means of adjustable steel helical torsion spring, mounted around a steel shaft and mounted in a spring barrel and connected to door curtain with required barrel rings. Use grease - sealed bearings or self - lubricating graphite bearings for rotating members. B. Counterbalance Barrel: Fabricate spring barrel of hot - formed structural quality carbon steel, welded or seamless pipe, of sufficient diameter and wall thickness to support roll -up of curtain without distortion of slats and limit barrel deflection to not more than 0.03" per ft. of span under full load. Provide spring balance of one or more oil- tempered, heat - treated steel helical torsion springs. Size springs to counterbalance weight of curtain, with uniform adjustment accessible from outside barrel. provide cast steel barrel plugs to secure ends of springs to barrel and shaft. Fabricate torsion rod for counterbalance shaft of case - hardened steel, or required size to hold fixed spring ends and carry torsional load. C. Brackets: Provide mounting brackets of manufacturer's standard design, either cast iron or cold - rolled steel plate with bell mouth guide groove for curtain. D. Hood: Form to entirely enclose coiled curtain and operating mechanism at opening head, and act as weather seal. Contour to suit end brackets to which hood is attached. Roll and reinforce top and bottom edges for stiffness. Provide closed ends for surface - mounted hoods, and any portion of between -jamb mounting projecting beyond wall face. Provide intermediate support brackets as required to prevent sag. Fabricate steel hoods for door of not less than 24 gage hot -dip galvanized steel sheet with G 90 zinc coating, complying with ASTM A 525. Phosphate treat before fabrication. - RITUF Shop clean and prime ferrous metal and galvanized surfaces, exposed and unexposed, except faying and lubricated surfaces, with door manufacturer's standard rust inhibitive primer. 08330 Page 4 of 5 ' • • 1 3.01 INSTALLATION: ' Install door and operating equipment complete with necessary hardware, jamb and head mold strips, anchors, inserts, hangers, and equipment supports in accordance with final shop drawings, manufacturer's instructions, and as specified herein. Upon completion of installation including work by other trades, lubricate, test and adjust doors to operate easily, �j free from warp, twist of distortion and fitting weathertight for entire perimeter. 1 3.02 GUARANTEE: Furnish a written guarantee to Owner in accordance with the Supplementary General Conditions for a period of one (1) year from date of substantial completion. END OF SECTION 08330 I I I I I I ' 08330 Page 5 of 5 • • SECTION 08700 - FINISH HARDWARE PART 1 - GENERAL 1.01 RELATED DOCUMENTS: ' Drawings and general provisions of Contract, including Genreal Conditions and Division -1 Specification sections, apply to work specified in this section. 1.02 DESCRIPTION OF WORK: Definition: "Finish Hardware" includes items known commercially which are required for swing, sliding and folding doors, except special types of unique and non - matching hardware specified in the same section as the door and door frame. Types of items in this section include (but are not necessarily limited to): 1. Hinges 2. Lock cylinders and keys 3. Lock and latch sets 4. Bolts 5. Closers 6. Cabinet hardware 1.03 QUALITY ASSURANCE: A. Manufacturer: Obtain each kind of hardware (latch and lock sets, hinges, closers, etc.) from only one manufacturer, although several may be indicated as offering products complying with requirements. B. Schedule Designations: Except as otherwise indicated, the use of one manufacturer's numeric designation system in schedules does not imply that another manufacturer's products will not be acceptable, unless they are not equal in design, size, weight, finish, function, or other quality of significance. However, do not make substitutions after the Owner's acceptance of hardware suppliers completed hardware schedule. C. Oualifications: Hardware supplier shall be a direct factory contract supplier who has in his employment an experienced hardware consultant who is available at all reasonable times during the course of the Work for project hardware consultation to the Owner and Contractor. 08700 ' Page 1 of 7 is 8 I 11 1 I LI i I I I I E1 I I [1 D. Exit Doors: Openable at all times from the inside without the use of a key or any special knowledge or effort. 1.04 SUBMITTALS: A. Comply with pertinent provisions of Section 01340. B. Product Data: Submit manufacturers product data containing drawings or cuts of all hardware items at same time Hardware Schedule is submitted. Make submittal in a neat brochure form and include an index list of all items, with manufacturer's names and catalog numbers. if proposing a substitute, submit that product data attached to one showing specified item and indicated savings to be made. 1. Include a list of all manufacturers used and their nearest representative with address and phone number. C. Hardware Schedule: Submit six copies of Schedule at earliest possible date prior to delivery of hardware. Organize Scheudle into "Hardware Sets" with an index of doors and heading, indicating comlete designations of every item required for each door or opening. Include the following information: 1. Type, style, function, size, quantity and finish of each hardware item. 2. Name, part number and manufacturer of each item. 3. Fastenings and other pertinent information. 4. Location of hardware set cross referenced to indications on drawings both on floor plans and in Door Schedule. 5. Explanation of all abbreviations, symbols, codes, etc. contained in schedule. 6. Mounting locations for hardware. 7. Door and frame sizes and materials. D. Keying Schedules Submit three copies of separate detailed schedule indicating clearly how the Owner's final instructions on keying of locks has been fulfilled. 1.05 DELIVERY. STORAGE AND HANDLING: A. INdividually package each unit of finish hardware complete with proper fastening and appurtenances, clearly marked on the outside to indicate contents and specific locations in the Work. 08700 Page 2 of 7 /a r 1.06 C. :7 B. Deliver packaged hardware items at the times and to the locations (shop or field) for installation, as directed by the Contractor. A. Coordination: Coordinate hardware with other work. Furnish hardware items of proper design for use on doors and frames of the thickness, profile, swing, security and similar requirements indicated, as necessary for proper installation and function, regardless of omissions or conflicts in the information on the Contract Documents. Deliver individually packaged hardware items at the times and to the locations (shop or field) for installation, as directed by the Contractor. B. Templates: Furnish hardware templates to each fabricator of doors, frames and other work to be factory- prepared for the installation of hardware. Upon request, check the shop drawings of such other work, to confirm that adequate provisions will be made for the proper installation of hardware. 1.07 WARRANTY: A. Provide guarantee from hardware supplier as follows: 1. Closers: Five years, except electronic closers, two years. 2. All other Hardware. Two years. A. Approval of manufacturers other than those listed shall be in accordance with Section 01630. Item: Manufacturer: Or Equal: Hinges Lawrence Stanley,, McKinney Locks Corbin No known equal Panics Von Duprin No known equal Closers LCN No known equal Kickpl.ates Builders Brass Quality Stops & Holders Builders Brass Quality 08700 Page 3 of 7 /30 V • • ' 08700 Page 4 of 7 Item: Manufacturer: Or Equal: Thresholds Reese Zero Seals & Bottom Reese Zero Key Cabinets Lund Tel Kee ' Automatic Flush Bolts Door Controls Ives, G.J. Coordinators Door Controls Ives, G.J. B. Furnish all items of hardware required to complete, the work. Items of hardware not definitely specified shall be provided of a type of quality suitable to the service required and comparable to other hardware. C. Where the exact types of hardware specified are not adaptable to the finished shape or size of the members requiring hardware, furnish suitable types having as nearly as practicable the same operation and quality as the type specified, subject to Owner's approval. D. Carefully inspect project for location and the extent of the builders hardware required to complete the work. Where there is a conflict between the Specifications and the existing hardware, furnish builders hardware to match exiting. 2.02 MATERIALS: A. Locksets: All locksets and latchsets shall be mortise type. Strikes shall be 16 gauge curved steel, bronze or brass with 2" deep box construction, and have lips of sufficient length to clear trim and protect clothing. 1. All locks shall have minimum 1/2 -inch throw. All deadbolts shall have 1 -inch minimum throw. 2. Comply with requirements of local security ordinances. 3. Lock series and design: Corbin L9900 - 789L. B. Hinge: Outswinging exterior doors shall have non - removable (NRP) pin. All hinge open widths shall be minimum, but of sufficient size to permit door to swing 180 degrees. Furnish hinges with stainless steel pins and concealed bearings. i 1. Furnish 3 hinges per leaf to 7 foot 5 -inch height. Add one for each additional 2 foot height. 2. Exterior hinges with prime finish shall have Lawrence CB base. 3. Size listed in Hardware Sets indicates height. ' 08700 Page 4 of 7 C. Surface Door Closers: To be of the full rack and pinion type with removable non - ferrous case and cast iron body, complete with sex bolts and grommets. Place closers inside building, stairs, rooms, etc. Closers shall be non - handed, non - sized, and adjustable. 1. Provide size 2 through 6 unless otherwise specified at exterior. 2. Provide size 1 through 4 at interior. 3. Flush transom offset brackets shall be used where parallel arm closers are listed for doors with fixed panels over. 4. Drop brackets are required at narrow head rails. D. Screws: All exposed screws shall be Phillips head. 2.03 FINISH: A. Generally to be BHMA 626 dull chromium. TUrkmao(OWCOMIN A. Keying of cylinder locks shall be coordinated with the Owner. For estimate use masterkeying charge. Keying system shall be approved by Owner's representative in writing. Furnish construction key system with keys which can be rendered inoperative by the turn of the change key. Stamp all keys "Do Not Duplicate ". Use all 1/4 bows. 1. Key system is "Corbin ". A. Hinges: 1. Bottom Hinge: 10- inches from door bottom to bottoa of hinge. 2. Top Hinge: 5- inches from door top to top of hinge. 3. Center Hinge: Center between top and bottom hinge. 4. Extra Hinge: 6- inches from bottom of top hinge to top of extra hinge. B. Lock: 38- inches from bottom of door to center of lever or knob. C. Deadlock Strike: 60- inches from floor, centered. 08700 Page 5 of 7 /,7.)— 0 3.02 INSTALLATION: A. Install each hardware item per manufacturer's instructions and recommendations. Do not install surface mounted items until finishes have been completed on the substrate. Set units level, plumb and true to line and location. Adjust and reinforce the attachment substrate as necessary for proper installation and operation. 3.03 ADJUSTING AND CLEANING: A. Adjust and check each operating item of hardware and each door, to ensure proper operation or function of every unit. Replace units which cannot be adjusted to operate freely and smoothly. 3.04 SCHEDULE OF FINISH HARDWARE: A. Numeric legend of listed manufacturers: 1) Lawrence 6) Reese Enterprises 3) Von Duprin 7) Glynn Johnson 4) LCN 11) Door Controls 5) Builders Brass 18) Corbin B. The items listed in the following "Schedule of Finish Hardware" shall conform throughout to the requirements of the foregoing specification. The last column.of numbers in the Hardware Schedule refers to the manufacturer abbreviation listed above. C. The Door Schedule on the Drawings indicates which Hardware Set is used with each door. SCHEUDLE OF FINISH HARDWARE HW -1 Each door to have 3 Hinges BB4101 -4 -1/2 in. 1 1 Lock 789L -L9923 18 1 Threshold Standard Building 1 Set Seal 755 Head & Jamb 6 All doors with Hardware #1 are by building supplier and Hardware shall be coordinated with them. 08700 Page 6 of 7 HW -2 Each door to have 3 Hinges BB4101 -4 -1/2 in. 1 Lock 789L -L9923 1 Surface Closer 4040 -EDA 1 Threshold Standard Building 1 Set Seal 755 Head & Jamb Door No. 2 is a building standard door. HW -3 Each door to have 3 Hinges BB 4101 -4 -1/2 in. 1 Lock 789L -L9520 1 Stop F8063X Riser as Req. HW -4 Each door to have 1 Cylinder For master keying Balance of Hardware by Gate Supplier. END OF SECTION 08700 /3Y 1 18 4 6 1 18 5 08700 Page 7 of 7 • �. M , • Drawings and general provisions of Contract, including General and Supplementary Conditions and Divisions -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: Definitions: "Glass" includes prime glass, processed glassr and fabricated glass products. "Glazing" in- cludes glass installation and materials used to install glass. Types of work in this section include glass and glazing for: 1. Entrance doors 2. Window wall 3. Interior fixed glass windows 1.03 QUALITY ASSURANCE: A. Prime Glass Manufacturer= One of the following for each type /color /pattern of glass: 1.04 SUBMITTALS• product Data: Submit manufacturer's technical data for each glazing material and fabricated glass product required including installation and maintenance instructions. . 08800 Page 1 of 5 1 ,3s ASG Industries, Inc. C -E Glass Division Ford Glass Company Hordis Bros. Libbey -Owens -Ford Company PPG Industries, Inc. or Equal B. prime Glans Standard: FS DD -G -451. 1.04 SUBMITTALS• product Data: Submit manufacturer's technical data for each glazing material and fabricated glass product required including installation and maintenance instructions. . 08800 Page 1 of 5 1 ,3s 2.01 2.02 2.03 /36 C C] A. Solar Bronze Float Glass: Type I, Class 1, quality q3, 1/4" thick. B. dear Float Glass: Type I, Class I, quality q3, 1/4" thick. PROCESSED GLASS: A. Tempered Glass: Provide prime glass of color and type indicated, which has been heat treated to strengthen glass in bending to not less than 4.5 times annealed strength. A. General: Provide color of exposed sealant /compound indicated or if not otherwise indicated, as selected by Architect from manufacturer's standard colors, or black if no color is so selected. Comply with manufacturer's recommendations for selection of hardness, depending upon the location of each application, conditions at time of installation, and performance requirements as indicated. Select materials, and variations or modifi- cations, carefully for compatibility with surfaces contacted in the installation. B. 1 -Part Silicone Rubber Glazier Sealant: Elastomeric silicone sealant complying with FS TT -S- 0015431 Class At non -sag. Provide acid type recommended by manufacturer where only nonporous bond surfaces are contacted; provided nonacid type recommended by manufacturer where one or more porous bond surfaces are contacted. C. Oleo- Resinous Glazing Compound: Oil based glazing compound; nonstaining and nonbleeding; provide proper type as required for either channel or face glazing; comply with FS TT -G -410 for face glazing compound. D. yin�vl Foam Glazing Tane: Closed cell, flexible, self - adhesive, non - extruding, polyvinyl chloride foam tape; recommended by manufacturer for exterior, exposed, watertight installation of glass, with only nominal pressure in the glazing channel; comply with ASTM D 1667. 08800 Page 2 of 5 A. Clean glazing channel and other framing members to receive glass, immediately before glazing. Remove coatings which are not firmly bonded to substrate. Remove lacquer from metal surfaces where elastomeric sealants are used. I ' 08800 Page 3 of 5 1 �3� 2.04 MISCELLANEOUS GLAZING MATERIALS= A. Cleaners. Primers and Saalerss Type recommended by sealant or gasket manufacturer. B. Sa tting Blocks= Neoprene or EPDM, 70 -90 durometer hardness, with proven compatibility with sealants used. C. Spacers= Neoprene or EPDM, 40 -50 durometer hardness with proven compatibility with sealants used. PART 3 - EXECUTION 3.01 STANDARDS AND PERFORMANCE; A. Watertight and airtight installation of each glass product is required, except as otherwise shown.. Each installation must withstand normal temperature changes, wind loading, without failure including loss of break- age of glass, failure of sealants or gaskets to remain watertight and airtight, deterioration of glazing materials and other defects in the work. B. Protect glass from edge damage during handling and installation, and subsequent operation of glazed components of the work. During installation, discard units with significant edge damage or other imperfec- tions. C. Comely with ombined recommandatinnn and technical reports by manufacturers of glass and glazing products as used in each glazing channel, and with recommenda- tions of Flat Glass Marketing Association "Glazing Manual," except where more stringent requirements are indicated. 3.02 PREPARATION FOR GLAZING; A. Clean glazing channel and other framing members to receive glass, immediately before glazing. Remove coatings which are not firmly bonded to substrate. Remove lacquer from metal surfaces where elastomeric sealants are used. I ' 08800 Page 3 of 5 1 �3� • • 1 B. A921y primer or sealant to joint surfaces where recommended by sealant manufacturer. 3.03 GLAZING: A. Install setting blocks of proper size in sill rabbet, located 1 /4th of glass width from each corner. Set blocks in thin course of heel -bead compound, if any. B. Provide spacers inside and out, of proper size and spacing, for glass sizes larger than 50 united inches, except where gaskets or preshimmed tapes are used for glazing. Provide 1/8" minimum bite of spacers on glass and use thickness equal to sealant width, except with sealant tape use thickness slightly less than final compressed thickness of tape. C. Set units of g, ass in each series with uniformity of pattern, draw, bow and similar characteristics. D. Tool exposed surfaces of glazing liquids and compounds to provide a substantial "wash" away from glass. Install pressurized tapes and gaskets to protrude slightly out of channel, so as to eliminate dirt and moisture pockets. E. Clean and trim excess glazing materials from glass and stops or frames promptly after installation, and eliminate stains and discolorations. F. Where wedge - shaped gaskets are driven into one side of channel to pressurize sealant or gasket on opposite side, provide adequate anchorage to ensure that gasket will not "walk" out when installation is subjected to movement. Anchor gasket to stop with matching ribs, or by proven adhesives, including embedment of gasket tail in cured heel bead. 3.04 CURE, PROTECTION AND CLEANING: A. Protect exterior glass from breakage immediately upon installation, by use of crossed streamers attached to framing and held away from glass. Do not apply markers to surfaces of glass. Remove non - permanent labels and clean surfaces. Cure sealants for high early strength and durability. 11 08800 Page 4 of 5 �3� i • • B. Remove and replace glass which is broken# ch.ippedr cracked, abraded or damaged in other ways during construction period, including natural causes, accidents and vandalism. C. Waah and poliah 9iass on both faces not more than 4 days prior to date scheduled for inspections intended to establish date of substantial completion in each area of project. Comply with glass product manufacturer's recommendations for final cleaning. END OF SECTION 08800 1 I 139 08800 Page 5 of 5 • • 1.01 RELATED DOCUMENTS: # Drawings and general provisions of Contract, including General And Supplementary Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: i A. The extent of window wall work (WW) is indicated by drawings and provisions of this section. B. Primary_comnonents of window wall work (work of this section) include the following, including work cross - referenced to other specification sections for requirements: Glass and glazing work of window wall, and of window units in window wall system; refer to "Glass and Glazing" section. Interior window wall work which basically matches a exterior work. Joint sealer work which is components of window wall Sealers" section. associated with system; refer to "Joint Anchorages, shims, fasteners, accessories and support brackets for components of window wall system. Door frames and entrance doors. C. Drawings: Plans, elevations and details.show spacings of members, and profile and similar dimensional requirements of window wall work. minor deviations will be accepted in order to utilize manufacturer's standard products when, in Architect's sole judgement, such deviations do not materially detract from design concept or intended performances. 08905 Page 1 of 4 I 11 I I 1 iyo i Drawinga are based one one manufacturer's standard window wall system. Another standard system of a similar and equivalent nature will be acceptable when differences do not materially detract from design concept or intended performances, as judges solely by Architect. 1.03 QUALITY ASSURANCE: A. General: 1. Installer: A firm with not less than 5 years of successful experience in erection of stock window wall systems similar to systems required for-this project. 2. Standards: Comply with applicable provisions of "Metal Curtain Wall, Window, Store Front and Entrance Guide Specifications Manual" by AAMA. 1.04 SUBMITTALS: A. Product Data: Submit manufacturer's specifications for materials and fabrication of window wall work, and instructions /recommendations for installation and maintenance. Include certified test reports showing compliance with requirements where a test method is indicated. B. Shoo Drawings: Submit drawings showing adaptation of manufacturer's standard system to project; include typical unit elevations at 1/2" scale and details at 3" scale, to show dimensioning, member profiles, anchorage system, interface with building construction, and glazing. Show section moduli of wind -load- bearing members, and calculations of stresses and deflections for performance under design loading. Show clearly on shop drawings where and how manufacturer's system deviated from contract drawings and these specifications. C. Samples: Submit samples of type and color finish, on 12" long sections of formed shapes. D. Warranty: ' Provide written warranty, signed by Contractor and installer, agreeing to repair or replace defective materials and workmanship of window wall work (see primary components listing in this section) during 5 -year warranty period. "Defective" is defined to include abnormal deterioration /aging /weathering, glass 08905 Page 2 of 4 • breakage, failure of operational.parts to function normally, deterioration or discoloration of finishes, and failure of system to meet performance requirements including structural and infiltration. Warranty and enforcement shall not deprive Owner of other available actions, rights or remedies. A. Manufacturer: Subject to compliance with requirements, provide window wall products of the following manufacturer: Carmel Steel Products, Santa Fe Springs, CA or equal (no known equal). • - T . f . 1. System Designations: a. Single story exterior window and door frames: system 373 2. Finish: Finish shall be Carmel's Spectra -Guard II, or equal (no known equal) consisting of a triple protective coating: 1. Door Designation: Series 367 W.S. (Wide Stile). 2. Construction: All stiles and rails shall be 5" thick. Height of top rail to be 4 ". Height of bottom rail to be 10 ". 3. Glazing provisions: Glazing materials shall be extruded polyisobutylene tape 1/16" x 3/8" and applied to inside face of the fixed stop. The inside stop shall be snap -on type with an extruded neoprene compression bulb seal furnished by door manufacturer. Weatherstripping on double acting center hung.doors shall be polypropylene pile furnished by door manufacturer. 08905 Page 3 of 4 /Y11 B. at time of substantial completion, clean window wall system thoroughly and polish glass. Demonstrate proper cleaning methods and materials to Owner's.maintenanc.e personnel. END OF SECTION 08905 08905 Page 4 of 4 /y3 4. Finish: Finish shall match window wall system. Refer to Paragraph 2.02, A, 2. PART 3 - EXECUTION 3.01 INSTaLLATION /ERECTION: A. Qomply with manufacturer's instructions for protection, handling and installation of fabricated window wall components, with particular attention and care in preservation of applied finishes. Discard or remove and replace damaged members. B. grection Tolerances: Install window wall components plumb, level, accurately aligned and accurately located in reference to column lines and floor levels. C. anchor components securely in place in manner indicated, shimming and allowing for required movements and provide separators and isolators to prevent corrosion and electrolytic deterioration, and to prevent "freeze -up" of moving joints. D. Qlazina: Specified in "Glass and Glazing" sections. E. Sealants and Joint Fillers: Specified in "Joint Sealers" sections. 3.02 CLEANING: A. Clean completed system, inside and out, promptly after erection and installation of glass and sealants (allow for nominal cure of liquid sealants). Window wall Installer shall advise Contractor of proper and adequate protection and cleaning procedures during remainder of construction period, so that system will be without damage and deterioration at time of acceptance. B. at time of substantial completion, clean window wall system thoroughly and polish glass. Demonstrate proper cleaning methods and materials to Owner's.maintenanc.e personnel. END OF SECTION 08905 08905 Page 4 of 4 /y3 SECTION 09250 - GYPSUM DRYWALL PART 1 - GENERAL 1.01 RELATED DOCUMENTS: Drawings and general provisions of Contract, including General and Supplementary Conditions and Division -1 General Requirements sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: Tvoes of work include: A. Gypsum drywall applied to wood stud framing. B. Drywall finishing (joint tape- and - compound treatment). 1.03 QUALITY ASSURANCE: A. Gypsum Board Standard: GA -216 by Gypsum Association. B. Metal SuRRort Standard: ASTM C 754. C. Fire - Resistance Rating: Comply with governing regulations, provide materials and installations identical with applicable assemblies which have been tested and listed by recognized authorities, including UL. D. Manufacturer: Obtain gypsum board products from a single manufacturer, or from manufacturers recommended by the prime manufacturer of gypsum boards. E. Allowable Tolerances: 1/16" offsets between planes of board faces, and 1/8" in 8' -0" for plumb, level, warp and bow. 1.04 PRODUCT HANDLING: Deliver, identify, store a_nd protect gypsum drywall materials to comply with referenced standards. 1.05 JOB CONDITIONS: Environmental Conditions: Comply with referenced standards. LJ 09250 Page 1 of 5 /W I i PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS: A. Metal Sgpyort Materials: 1. Gold Bond Building Products Div.= National Gypsum Co. 2. Milcor Division; Inryco inc. 3. United States Gypsum Co. 4. Western Metal Lath Co. or equal. or equal. B. Gypsum Board and Related Products: 1. Flintkote Products, Genstar Building Materials Co. 2. Gold Bond Building Products Div., National Gypsum Co. 3. United States Gypsum Co. or equal. 2.02 GYPSUM BOARD; A. Gypsum Wallboard: 1. General: Provide gypsum wallboard material, complying with ASTM C36 of types, edge configuration, and thickness as indicated and, where not otherwise indicated, comply.with thickness requirements of GA -216 for each application and support spacing. Comply with requirements for fire - resistance ratings as indicated. Provide material in sheets of maximum length available which will minimize end joints. 2. Types: a. Regular, unless otherwise indicated. 3. Edges: Tapered. 4. Thickness: 518". 09250 Rage 2 of 5 /yf 0 0 1 2.04 TRIM ACCESSORIES: A. General: Provide manufacturer's standard trim accessories of types indicated for drywall work, formed of galvanized steel unless otherwise indicated, with either knurled and perforated or expanded flanges for nailing or stapling, and beaded for concealment of flanges in joint compound. Provide corner beads and L -type edge trim - beads. 2.05 JOINT TREATMENT MATERIALS: A. General: ASTM C 475; type recommended by the manu- facturer for the application indicated, except as otherwise indicated. B. Joint Tape: Paper reinforcing type. ' C. Joint Compound: Ready -mixed vinyl -type for interior use. Grade: 2 separate grades; one specifically for bedding tapes and filling depressions, and one for topping and sanding. 2.06 MISCELLANEOUS MATERIALS: A. General: Provide auxiliary materials for gypsum drywall work of the type and grade recommended by the manufacturer of the gypsum board. B. Gvspsum Board Fasteners: Comply with ASTM C 646. r PART 3 - EXECUTION 3.01 METHODS OF GYPSUM DRYWALL APPLICATION: A. Single -layer Applicationt Install exposed gypsum board. 1. On partitions /walls apply gypsum board vertically, . unless otherwise indicated, and provide sheet lengths which will minimize end joints. A. General: Where feasible, use the same fasteners to anchor trim accessory flanges as required to fasten 09250 Page 3 of 5 /$4 gypsum board to the supports. Otherwiser fasten flanges by nailing or stapling in accordance with manufacturer's instructions and recommendations. B. Install metal corner beads at external corners of drywall work. C. Install metal edge trim whenever edge of gypsum board would otherwise be exposed or semi - exposed. Provide type with face flange to receive joint compound except where semi - finishing type is indicated.. Install L- type.trim where work is tightly abutted to other work. Install U -type trim where edge is exposed, revealed, gasketed, or sealant - filled. 3.03 FINISHING OF DRYWALL= A. Generals Apply treatment at gypsum board joints (both directions), flanges of trim accessories, penetrations, fasteners heads, surface defects and elsewhere as required to prepare work for decoration. Prefill open joints and rounded or beveled edges, using type of compound recommended by manufacturer. 1. Apply Joint tans at joints between gypsum boards, except where a trim accessory is indicated. 2. ARp1x joint compound in 3 coats (not including prefill of openings in base), and sand between last 2 coats and after last coat. 3. A uniformly thin layer of joint compound shall be applied over the joint approximately 4" wide. The tape shall be centered over the joint and embedded into the compound leaving sufficient joint compound under the tape to provide proper bond. Ceiling.and wall angles and inside corner angles shall be reinforced with the tape folded to conform to the angle and embedded into the compound. 4. After compound is thoroughly dry, as per time specified on compound container, the tape shall be covered with a coat of joint compound spread over the tape, approximately 3" on each side of the taper and feathered out at the edge. After thoroughly dry, another coat of joint compound shall be applied with a slight, uniform crown over the joint. This coat shall be smooth and the edges feathered approximately 3" beyond the preceding coat. 09250 Page 4 of 5 T IY7 Installer shall advise Contractor of required procedures for protecting gypsum drywall work from damage and deterioration during remainder of construction period. i END OF SECTION 09250 I I A I I I 09250 Page 5 of 5 �y8 % 5. All inside corners shall be coated with at least one coat of joint compound with the edges feathered out. 6. All nail or screw heads or dimples shall receive three coats of compound. Apply as each coat is applied to the joints. 7. Flanges of wallboard corner beads shall be concealed by at least two coats of compound. The second coat shall be feathered out approximately 9" on both sides of the exposed metal nose. 8. After each application of compound to joints and nail heads when dry lightly sand to remove irregularities. Use caution not to excessively damage the face paper of the wallboard. All wallboard and treated areas shall be smooth and ready for decoration. 3.04 PROTECTION OF WORK; Installer shall advise Contractor of required procedures for protecting gypsum drywall work from damage and deterioration during remainder of construction period. i END OF SECTION 09250 I I A I I I 09250 Page 5 of 5 �y8 % Drawings and general provisions of Contract, including General Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORKS Extent of resilient tile flooring and accessories is shown on drawings and in schedules. 1.03 QUALITY ASSURANCE: A. Product Data: Submit 2 copies of manufacturer's technical data and installation instructions for each type of resilient tile flooring and accessory. . B. $empies: Submit 3 sets of samples of each type, color, and finish of resilient flooring and accessory required, indicating full range of color and pattern variation. C. Maintenance Instructions: Submit 2 copies of manufac- turer's recommended maintenance practices for each type of resilient flooring and accessory required. D. Replacement Material: After completion of work, deliver to project site replacement materials from same manufactured lot as materials installed, and as follows: Tile flooring, not less than one box for each 50 boxes or fraction thereof, for each type, size, and color installed. 1.05 JOB CONDITIONS: A. Maintain minimum temperature of 650F (180C) in spaces to receive resilient flooring for at least 40 hours prior to installation, during installation, and for not less than 48 hours after installation. gubsequently, maintain minimum temperature of 55 F (13 C) in areas where work is completed. B. Install resilient flooring and accessories after other finishing operations, including painting, have been 09660 Page 1 of 5 /519 completed. Moisture content of concrete slabs and environmental conditions must be within limits recommended by manufacturer of products being installed. PART 2 - PRODUCTS 2.01 MATERIALS A. colors and Patterns: As selected by Architect from manufacturer's standards. B. Floor Tile: 1. Vinyl Composition Floor Tile as manufactured by Rentile Floors, Azrock or equal and complying to Federal Specification SS- T -312B, Type IV. Floor tile will be selected by the Architect. l 2. Size: 12" x 12" 3. Gauge: 3/32" C. Base: I. Rubber top set cove base complying to Federal Specification SS- W -40a, Type I. Base will be selected by the Architect from the Commercial Series. 2. Sizes: 4" 3. Thickness: 1/8" E. Adhesives (Cements): Waterproof, stabilized type as recommended by flooring manufacturer to suit material and substrate conditions. F. Concrete Slab Primer: Non - staining type as recommended by flooring manufacturer. 09660 Page 2 of 5 /SO I I PART 3 - EXECUTION 3.01 INSPECTION Contractor must examine areas and conditions under which resilient flooring and accessories are to be installed and must notify Architect in writing of conditions detrimental to proper and timely completion of work. Do not proceed with work until unsatisfactory conditions have been cor- rected in manner acceptable to Architect. 3.02 PREPARATION: A. Broom clean or vacuum surfaces to be covered, and inspect subfloor. Start of flooring installation indicates acceptance of subfloor conditions and full responsibility for completed work. 1. Use leveling compound as recommended by flooring manufacturer for filling small cracks and depres- sions in subfloors. 2. Perform moisture tests on concrete slabs to deter- mine that concrete surfaces are sufficiently cured and ready to receive flooring. 3. Apply concrete slab primer, if recommended by flooring manufacturer, prior to application of adhesive. Apply in compliance with manufacturer's directions. 3.03 INSTALLATION; A. General• r1. Place flooring with adhesive cement in strict compliance with manufacturer's recommendations. Butt tightly to vertical surfaces, thresholds, nosings, and edgings. Scribe around obstructions to produce neat joints, laid tight, even, and straight. Extend flooring into toe spaces, door reveals, and into closets and similar openings. 2. Maintain reference markers, holes, or openings that are in place or plainly marked for future cutting by repeating on finish flooring as marked on subfloor. Use chalk or other non - permanent marking device. 09660 Page 3 of 5 3.04 • • casework and other permanent fixtures in rooms or , areas where base is required. Install base in lengths as long as practicable, with preformed corner units, with mitered or coped inside corners. 3. Tightly cement flooring to subbase without open cracks, voids, raising and puckering at joints, telegraphing of adhesive spreader marks, or other turer's installation instructions. surface imperfections. Band roll flooring at A. Remove any excess adhesive or other surface blemishes, perimeter of each covered area to assure adhesion. B. Tile Floors: Kraft Paper or other covering. 1. Lay the from center marks established with prin- cipal walls, discounting minor offsets, so that tile at opposite edges of room are of equal width. Adjust as necessary to avoid use of cut widths less than 1/2 tile at room perimeters. Lay tile square to room axis, unless otherwise shown. 2. Match tiles for color and pattern by using tile from cartons in same sequence as manufactured and packaged. Cut tile neatly around all fixtures. Broken, cracked, chipped, or deformed tiles are not acceptable. Lay tile with grain running in one direction. C. Accessories: I 1. Apply resilient base to walls, columns, pilasters, casework and other permanent fixtures in rooms or areas where base is required. Install base in lengths as long as practicable, with preformed corner units, with mitered or coped inside corners. Tightly bond base to backing throughout length of each piece, with continuous contact at horizontal and vertical surfaces. 2. Apply resilient accessories at stair systems as indicated and in strict accordance with manufac- turer's installation instructions. CLEANING AND PROTECTION: A. Remove any excess adhesive or other surface blemishes, using neutral type cleaners as recommended by flooring manufacturer. Protect installed flooring with heavy Kraft Paper or other covering. B. Finishing: After completion of project and just prior to final inspection of work, thoroughly clean floors and accessories. 09660 Page 4 of 5 /S.Z ' 1 • • C. Anply polish and buff, with type of polish, number of coats, and buffing procedures in compliance with flooring manufacturer's instructions. END OF SECTION 09660 I I 1 1 1 I 09660 Page 5 of 5 V3 15-Y • • , SECTION 09900 - PAINTING PART 1 - GENERAL 1.01 RELATED DOCUMENTS: I Drawings and general provisions of the Contract, including General Conditions and Division -1 Specification sections, apply to the work specified in this section. 1.02 DESCRIPTION OF WORK: A. Extent of painting work is shown on drawings and schedules, and as herein specified. B. The work includes painting and finishing of interior and exterior exposed items and surfaces throughout project, except as otherwise indicated. Surface preparation, priming and coats of paint specified are in addition to shop - priming and surface treatment specified under other sections of work. C. Mechanical and Electrical Work: Painting of mechanical and electrical work includes all exposed work in all occupied areas except as noted on drawings. Work will include but is not limited to the following: Piping, pipe hangers, and supports Ductwork, insulation Motor, mechanical equipment, and supports Conduit and fittings Switch gear Accessories D. "Paint" as used herein means all coating systems materials, including primers, emulsions, enamel, stains, sealers and fillers, and other applied mater- ials whether used as prime, intermediate or finish coats. E. Paint exposed surfaces whether or not colors are designated in "schedules ", except where natural finish of material is specifically noted as a surface not to be painted. Where items or surfaces are not specifi- cally mentioned, paint same as adjacent similar mater- ials or areas. If color or finish is not designated, 09900 Page 1 of 9 i • • Architect will select these from standard colors H. Concealed Surfaces: Unless otherwise indicated, painting is not required on surfaces such as walls or ceilings in concealed areas and generally inaccessible areas, foundation spaces, furred areas, utility Itunnels, pipe spaces, duct shafts and elevator shafts. I. Finished Metal Surfaces: Metal surfaces of anodized aluminum, stainless steel, chromium plate, copper, bronze and similar finished materials will not require finish painting, unless otherwise indicated. J. Qgerating Parts and Labels: Moving parts of operating units, mechanical and electrical parts, such as valve and damper operators, linkages, sinkages, sensing devices, motor and fan shafts will not require finish painting, unless otherwise indicated. K. Do not paint over any code - required labels, such as Underwriters' Laboratories and Factory Mutual, or any equipment identification, performance rating, name, or nomenclature plates. 1.03 SUBMITTALS: A. Product Data: Submit manufacturer's technical infor- mation including paint label analysis and application instructions for each material proposed for use. B. Samples: Submit samples for Owner's review of color and texture only. Provide a listing of material and application for each coat of each finish sample. 09900 Page 2 of 9 �55� available for materials systems specified. F. Shop Priming: Unless otherwise specified, shop priming of ferrous metal items is included under various sections for structural steely miscellaneous metal, hollow metal work, and similar items. G. Pre- Finished Items: Unless otherwise indicated, do not include painting when factory- finishing or installer - finishing is specified for such items as (but not limited to) pre- engineered building panels (interior and exterior), acoustic materials, architectural woodwork and casework, finished mechanical and elec- trical equipment including light fixtures, switchgear and distribution cabinets, elevator entrance frames, doors and equipment. H. Concealed Surfaces: Unless otherwise indicated, painting is not required on surfaces such as walls or ceilings in concealed areas and generally inaccessible areas, foundation spaces, furred areas, utility Itunnels, pipe spaces, duct shafts and elevator shafts. I. Finished Metal Surfaces: Metal surfaces of anodized aluminum, stainless steel, chromium plate, copper, bronze and similar finished materials will not require finish painting, unless otherwise indicated. J. Qgerating Parts and Labels: Moving parts of operating units, mechanical and electrical parts, such as valve and damper operators, linkages, sinkages, sensing devices, motor and fan shafts will not require finish painting, unless otherwise indicated. K. Do not paint over any code - required labels, such as Underwriters' Laboratories and Factory Mutual, or any equipment identification, performance rating, name, or nomenclature plates. 1.03 SUBMITTALS: A. Product Data: Submit manufacturer's technical infor- mation including paint label analysis and application instructions for each material proposed for use. B. Samples: Submit samples for Owner's review of color and texture only. Provide a listing of material and application for each coat of each finish sample. 09900 Page 2 of 9 �55� On 12" x 12" hardboard, provide two samples of each color material, with texture to simulate actual conditions. Resubmit samples as requested by Architect until acceptable sheen, color, and texture is achieved. 1.04 DELIVERY AND STORAGE: Deliver materials to job site in original, new and unopened packages and containers bearing manufacturer's name and label, and following information: Name or title of material. Fed. Spec. number, if applicable. Manufacturer's stock number and date of manufacture. Manufacturer's name. Contents by volume, for major pigment and vehicle constituents. Thinning instructions. Application instructions. Color name and number. 1.05 JOB CONDITIONS: A. Apply water -base paints only when temperature of surfaces to be painted °F and sur6oundiBg air temperatures are between 50 (10 C) and 90 F (32 C), unless otherwise permitted by paint manufacturer's printed instructions. B. Apply solvent- thinned paints only when temperature of surfaces to be0painted and susround�ng air temperatures are between 45 F (7 C) and 95 F (35 C), unless otherwise permitted by paint manufacturer's printed instructions. C. Do not apply paint in snow, rain, fog or mist; or when , relative humidity exceeds 858; or to damp or wet surfaces; unless otherwise permitted by paint manufacturer's printed instructions. D. Painting may be continued during inclement weather if areas and surfaces to be painted are enclosed and heated within temperature limits specified by paint manufacturer during application and drying periods. 09900 , Page 3 of 9 /S6 1 • • PART 2 - PRODUCTS 2.01 COLORS AND FINISHES: A. Provide best quality grade of various types of coatings as regularly manufactured by acceptable pain materials manufacturers. materials not displaying manufacturer's identification as a standard, best -grade product will not be acceptable. 1. Proprietary names used to designate colors or materials are not intended to imply that products of name manufacturers are required to exclusion of equivalent products of other manufacturers. B. Provide undercoat paint produced by same manufacturer as finish coats. Use only thinners approved by paint manufacturer, and use only within recommended limits. I 09900 Page 4 of 9 �/ 5 7 A. Paint colors, surface treatments, and finishes, are indicated in "schedules" of the contract documents. B. Prior to beginning work, Architect will furnish color chips for surfaces to be painted. Use representative colors when preparing samples for review. C. Color Pigments: Pure, non - fading, applicable types to suit substrates and service indicated. D. Paint Coordination: Provide finish coats which are compatible with prime paints used. Review other sections of these specifications in which prime paints are to be provided to ensure compatibility of total coatings system for various substrates. Upon request from other trades, furnish information on charac- teristics of finish materials proposed for use, to ensure compatible prime coats are used. Provide barrier coats over incompatible primers or remove and reprime as required. Notify Architect in writing of any anticipated problems using specified coating systems with substrates primed by others. 2.02 MATERIAL QUALITY: A. Provide best quality grade of various types of coatings as regularly manufactured by acceptable pain materials manufacturers. materials not displaying manufacturer's identification as a standard, best -grade product will not be acceptable. 1. Proprietary names used to designate colors or materials are not intended to imply that products of name manufacturers are required to exclusion of equivalent products of other manufacturers. B. Provide undercoat paint produced by same manufacturer as finish coats. Use only thinners approved by paint manufacturer, and use only within recommended limits. I 09900 Page 4 of 9 �/ 5 7 I • �. I 2.03 EXTERIOR PAINT SYSTEMS (EPS): Provide the following paint systems for various substrates as indicated (on the drawings and specified herein). EPS -1 $, aster: I 1st Coat fi 2nd Coat: Exterior Flat Acrylic Emulsion. 2 coats with total dry film thickness not less than 2.5 mils. EPS -2 Ferrous Metal: ,1st Coat: Zinc - Yellow -Iron Oxide Primer. 2nd Coat fi 3rd Coat: Exterior Semi -Gloss Alkyd Enamel. (Match as required) 2.04 ,INTERIOR PAINT SYSTEMS (IPS): Provide the following paint systems for various substrates as indicated on the drawings and specified herein. IPS -1 CGyasum Drywall (DWI. Eggshell: 1st Coat: Latex Primer. 2nd Coat fi 3rd Coat: Eggshell Alkyd Enamel. , IPS -2 Gypsum Drywall (DW). Gloss: 1st Coat: Latex Primer. 2nd Coat fi 3rd Coat: Gloss Alkyd Enamel. IPS -3 RQod, Gloss: 1st Coat: Interior Enamel Undercoater. i 2nd Coat 3rd Coat: Gloss Alkyd Enamel. 11 09900 Page 5 of 9 { /578 r { IPS -4 Ferrous Metal: 1st Coat: Red Lead Primer. 2nd Coat 3rd Coat: Match as Required. L _1 B. Remove hardware, hardware accessories, machined surfaces, plates, lighting fixtures, and similar items in place and not to be finish - painted, or provide surface - applied protection prior to surface preparation and painting operations. Remove, if necessary, for complete painting of items and adjacent surfaces. Following completion of painting of each space or area, reinstall removed items. 09900 Page . 6 of 9 /5 9 All 2 coat painted finish coats over primer with total dry film thickness not less than 2.5 mils. L _1 B. Remove hardware, hardware accessories, machined surfaces, plates, lighting fixtures, and similar items in place and not to be finish - painted, or provide surface - applied protection prior to surface preparation and painting operations. Remove, if necessary, for complete painting of items and adjacent surfaces. Following completion of painting of each space or area, reinstall removed items. 09900 Page . 6 of 9 /5 9 PART 3 - EXECUTION 3.01 INSPECTION: A. Contractor must examine areas and conditions under which painting work is to be applied and notify Architect in writing of conditions detrimental to proper and timely completion of work. Do not proceed with work until unsatisfactory conditions have been corrected in a manner acceptable to Architect. B. Starting of painting work will be construed as Contractors acceptance of surfaces and conditions within any particular area. C. Do not paint over dirt, rust, scale, grease, moisture, scuffed surfaces, or conditions otherwise detrimental to formation of a durable paint film. 3.02 SURFACE PREPARATION: A. generals Perform preparation and cleaning procedures in accordance with paint manufacturer's instructions and as herein specified, for each particular substrate condition. L _1 B. Remove hardware, hardware accessories, machined surfaces, plates, lighting fixtures, and similar items in place and not to be finish - painted, or provide surface - applied protection prior to surface preparation and painting operations. Remove, if necessary, for complete painting of items and adjacent surfaces. Following completion of painting of each space or area, reinstall removed items. 09900 Page . 6 of 9 /5 9 3.03 3.04 160 • • 1 A. Mix and prepare painting materials in accordance with manufacturer's directions. B. Store materials not in actual use in tightly covered containers. Maintain containers used in storage, mixing and application of paint in a clean condition, free of foreign materials and residue. C. Stir materials before application to produce a mixture of uniform density, and stir as required application. Do not stir surface film into material. Remove film, and, if necessary, strain material before using. APPLICATION: A. General: Apply paint in accordance with manufacturer's directions. Use applicators and techniques best suited for substrate and type of material being applied. 1. Apply additional coats when undercoats, stains or other conditions show through final coat of paint, until paint film is of uniform finish, color and appearance. Give special attention to insure that surfaces, including edges, corners, crevices, welds, and exposed fasteners receive a dry film thickness equivalent to that of flat surfaces. 09900 Page 7 of 9 [I C. Clean surfaces to be painted before applying paint or surface treatments. Remove oil and grease prior to mechanical cleaning. Program cleaning and painting so that contaminants from cleaning process will not fall onto wet, newly - painted surfaces. D. Ferrous Metals: Clean ferrous surfaces, which are not galvanized or shop- coated, of oil, grease, dirt, loose mill scale and other foreign substances by solvent or mechanical cleaning. Touch -up shop- applied prime coats wherever damaged or bare, where required by other sections of these specifi- cations. Clean and touch -up with same type shop primer. E. Galvanized & Aluminum: Clean free of oil and surface contaminants with non - petroleum based solvent. MATERIALS PREPARATION: A. Mix and prepare painting materials in accordance with manufacturer's directions. B. Store materials not in actual use in tightly covered containers. Maintain containers used in storage, mixing and application of paint in a clean condition, free of foreign materials and residue. C. Stir materials before application to produce a mixture of uniform density, and stir as required application. Do not stir surface film into material. Remove film, and, if necessary, strain material before using. APPLICATION: A. General: Apply paint in accordance with manufacturer's directions. Use applicators and techniques best suited for substrate and type of material being applied. 1. Apply additional coats when undercoats, stains or other conditions show through final coat of paint, until paint film is of uniform finish, color and appearance. Give special attention to insure that surfaces, including edges, corners, crevices, welds, and exposed fasteners receive a dry film thickness equivalent to that of flat surfaces. 09900 Page 7 of 9 [I 1 • • I I I I I :J a I I I I I I 3.05 2. Finish exterior doors edges same as exterior indicated. on tops, bottoms and side faces, unless otherwise 3. Sand lightly between each succeeding enamel coat. 4. Omit first coat (primer) on metal surfaces which have been shop - primed and touch -up painted, unless otherwise indicated. B. Scheduling Painting: Apply first -coat material to surfaces that have been cleaned, pretreated or otherwise prepared for painting as soon as practicable after preparation and before subsequent surface deter- ioration. Allow sufficient time between successive coatings to permit proper drying. Do not recoat until paint has dried to where it feels firm, does not deform or feel stick under moderate thumb pressure, and application of another coat of paint does not cause lifting or loss of adhesion of the undercoat. C. Minimum Coating Thickness: Apply materials at not less than manufacturer's recommended spreading rate, to establish a total dry film thickness as indicated or, if not indicated, as recommended by coating manufacturer. D. Prime Coats: Apply prime coat of material which is required to be painted or finished, and which has not been prime coated by others. Recoat primed and sealed surfaces where there is evidence of suction spots or unsealed areas in first coat, to assure a finish coat with no burn - through or other defects due to insuffi- cient sealing. E. Pigmented (Opague) Finishes: Completely cover to provide an opaque, smooth surface of uniform finish, color, appearance and coverage. Cloudiness, spotting, holidays, laps, brush marks, runs, sags, ropiness or other surface imperfections will not be acceptable. F. ComRlated Work: Match approved samples for color, texture and coverage. Remove, refinish or repaint work not in compliance with specified requirements. A. Clean -Up: During progress discarded paint materials, end of each work day. of work, remove from site rubbish, cans and rags at 09900 Page 8 of 9 B. Protection: Protect work of other trades, whether to be painted or not, against damage by painting and finishing work. Correct any damage by cleaning, repairing or replacing, and repainting, as acceptable to Architect. 1. Provide "Wet Paint" signs as required to protect newly - painted finishes. Remove temporary protective wrappings provided by others for protection of their work, after completion of painting operations. 2. At the completion of work of other trades, touch -up and restore all damaged or defaced painted .surfaces. END OF SECTION 09900 09900 Page 9 of 9 /6.Z l+ 11 1 is3 SECTION 09950 - WALL COVERINGS PART 1 - GENERAL 1.01 RELATED DOCUMENTS: Drawings and general provisions of Contract, including General and supplementary Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: A. Provide and install wall cover in toilet room as scheduled, indicated or specified including, but not limited to: 1. Wall covering 2. Miscellaneous trim PART 2 - PRODUCTS 2.01 MATERIALS: A. Fiberglass Wallboard: Duratuf wall panels as manufactured by Duratuf Fiberglass, Pre- finished Wallboard Co., San Jose, Calif. Panels shall be 3/32" thick. B. Miscellaneous Trim: Aluminum cap moldings and vertical divider boards at all edges. 3.01 DELIVERY AND STORAGE: A. Duratuf shall be stored in undamaged condition as packaged by the manufacturer with manufacturer's seals and labels intact. B. Care shall be taken preventing damage during delivery, handling and storage. 09950 Page 1 of 2 3.02 INSTALLATION OF WALL COVERING: Install where shown on drawings according to manufacturer recommended procedures using drive rivets and escutcheons and provide and install all trim at outside and inside cornersr top and all joints. I END OF SECTION 09950 iL< y I a I . I I I I 09950 1 Page 2 of 2 1 ! I 1.01 RELATED DOCUMENTS: Drawings and general provisions of Contract, including General and Supplementary Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: A. Extent of wire mesh partitions is shown on drawings. B. Lock cylinder C. Enclosure at vertical lift is part of Section 14430. 1.03 OUALITY ASSURANCE: A. Manufacturer: Provide wire mesh partitions as complete units produced by a single manufacturer, including necessary mounting accessories, fittings, and fastenings. Provide wire mesh partitions by one of the following: Acorn Wire and Iron Works, Inc. King Wire Partitions, Inc. Superior Wire and Metal Products, Inc. B. Field Measurements: Take field measurements prior to preparation of shop drawings and fabrication, where possible, to ensure proper fitting of work. However, allow for adjustments and fitting wherever taking of field measurements before fabrication might delay work. C. Coordination: Furnish inserts and anchoring devices which must be set in concrete or built into wall, ceiling or countertop for installation of mesh partition work. Coordinate delivery of inserts and anchorages with other work to avoid delay. 10601 Page 1 of 3 0 • 1 C. Vertical Members: 1 -1/4" x 5/8" 1/8" cold - rolled , steel C- Section channels with 1/4" bolt holes approximately 15" o.c. D. Horizontal Members: 1" x 1/2" x 1 /8" cold - rolled steel channels, mortised and tenoned to vertical members. E. Horizontal Reinforcing Members: 1" x 1/2" x 1/8" cold - rolled steel channel with wire woven through, or two 1" x 3/8" channels bolted or riveted to each side of mesh, and secured to vertical members. Provide number of horizontal reinforcing members to suit panel height as recommended by partition manufacturer. F. Tog Capping Bars: 2 -1/4" x 1" cold - rolled steel 1.04 SUBMITTALS: to top A. Product Data: Submit manufacturer's technical U =bolts spaced not more data and installation insturctions for materials G. Corner Posts: required. 1 -1/4" x 1/8" angles with B. Shop Drawinas: Submit shop drawings for to align with bolt holes in fabrication and erection of wire mesh partitions. vertical frame members, Include plans, elevations, and large scale details showing anchorage and accessory items. Provide , location template drawings for items supported or anchored to permanent construction. PART 2 - PRODUCTS 2.01 MATERIALS AND FABRICATION: A. General: Do not use components less than sizes indicated; use large size components as recommended by partition component manufacturer. B. Mesh: 10 gage (0.135 ") crimped steel wire woven into 1 -1/2" mesh, securely clinched to frame members. C. Vertical Members: 1 -1/4" x 5/8" 1/8" cold - rolled , steel C- Section channels with 1/4" bolt holes approximately 15" o.c. D. Horizontal Members: 1" x 1/2" x 1 /8" cold - rolled steel channels, mortised and tenoned to vertical members. E. Horizontal Reinforcing Members: 1" x 1/2" x 1/8" cold - rolled steel channel with wire woven through, or two 1" x 3/8" channels bolted or riveted to each side of mesh, and secured to vertical members. Provide number of horizontal reinforcing members to suit panel height as recommended by partition manufacturer. F. Tog Capping Bars: 2 -1/4" x 1" cold - rolled steel channels, secured to top framing channel with 1/4" U =bolts spaced not more than 28" o.c. G. Corner Posts: 1 -1/4" x 1 -1/4" x 1/8" angles with 1/4" bolt holes to align with bolt holes in vertical frame members, and floor plate. 10601 Page 2 of 3 ECG 3.01 INSTALLATION: A. provide all bolts, hardware, and accessories for complete installation. B. Erect partitions plumb, rigid, properly aligned, and securely fastened in place, complying with drawings and manufacturer's recommendations. C. Provide additional field bracing as shown or necessary for rigid, secure installation. 3.02 ADJUST AND CLEAN: A. Adjust moving components for smooth operation without binding. B. Touch -up damaged finish after completion of installation using field - applied paint to match color of shop - applied finish. I 10601 Page 3 of 3 1167 H. Floor Shoes: Cast iron, sized to suit vertical framing and to provide approximately 3" clear space between finished floor and bottom horizontal frame members. Furnish units with set screw for leveling adjustment. I. Hinged Door: Door frame of 1 -1/4" x 1/2" x 1/8" channel with 1 -1/4" x 1 /8" flat bar cover plate on 3 sides, and matching 1/8" thick angle strike bar and cover on lock side. Provide 1 -1/2 pair butt hinges riveted or welded to door and frame, and bronze mortise type cylinder lock operated by key outside with recessed knob inside. Align bottom of door with bottom of adjacent panels. J. Provide cylinders for lock, keyed and masterkeyed to building system. K. Sliding Window: Frame and track per manufacturer standard. Provide latch device and hold open. PART 3 - EXECUTION 3.01 INSTALLATION: A. provide all bolts, hardware, and accessories for complete installation. B. Erect partitions plumb, rigid, properly aligned, and securely fastened in place, complying with drawings and manufacturer's recommendations. C. Provide additional field bracing as shown or necessary for rigid, secure installation. 3.02 ADJUST AND CLEAN: A. Adjust moving components for smooth operation without binding. B. Touch -up damaged finish after completion of installation using field - applied paint to match color of shop - applied finish. I 10601 Page 3 of 3 1167 • • SECTION 10800 - TOILET ACCESSORIES r PART 1 - GENERAL ' 1.01 RELATED DOCUMENTS: , Drawings and general provisions of Contract, including. General Conditions and Division -1 Specification sections, ' apply to work of this section. 1.02 DESCRIPTION OF WORK: Extent of each type of toilet accessory is shown on drawings and schedules. 1.03 QUALITY ASSURANCE: A. Accessory Locations: Coordinate accessory locations ■ with other work to avoid interference and to assure proper operation and servicing of accessory units. B. Products: Provide products of same manufacturer for t each type of accessory unit and for units exposed in same areas, unless otherwise acceptable to Architect. C. Manufacturer: Provide toilet accessories as manufactured by Bobrick Washroom.Equip., Inc., Parker Inc. or equal. 1.04 SUBMITTALS: Product Data: Submit manufacturer's technical data and installation instructions for each toilet accessory. PART 2 - PRODUCTS 2.01 MATERIALS: r A. Stainless Steel: AISI Type 302/304, with polished No. 4 finish, 22 gage minimum, unless otherwise indicated. B. Sheet Steel: Cold rolled, commercial quality ASTM A 366, 20 gage minimum, unless otherwise indicated. Surface preparation and metal pretreatment as required for applied finish. 10800 ' Page 1 of 3 /6� t I I r I I' I I I I I I I Li 1 /6 y C. Galvanized Steel Sheet: ASTM A 527, G60. D. Chromium Plating: Nickel and chromium electrodeposited on base metal, ASTM B 4561 Type SC2. E. Galvanized Steel Mounting Devices: ASTM A 386, hot -dip galvanized after fabrication. F. Fasteners: Screws, bolts, and other devices of same material as accessory unit or of galvanized steel where concealed. r � p; • General: Stamped names or labels on exposed faces of toilet accessory units are not permitted, except where otherwise indicated. Wherever locks are required for a particular type of toilet accessory, provide same keying throughout project. Furnish two keys for each lock. Manufacturer: Bobrick, Bradley or approved equal. Refer to the Drawings for "Toilet Accessory Key ". A. Surface mounted toilet tissue dispenser - S.S. B. Grab bar - 48 ", 18 ga. type 304, S.S., concealed mounting, 1 -1/2" diameter. C. Grab bar - 36 ", 18 ga. type 304, S.S. concealed mounting, 1 -1/2" diameter. D. Surface mounted paper towel dispenser type B -262, S.S. E. Recessed medicine cabinet type B -397, S.S. 3.01 INSPECTION: Contractor must examine substrates, previously installed inserts and anchorages necessary for mounting of toilet accessories, and other conditions under which installation 10800 Page 2 of 3 3.02 • • is to occur, and must notify Architect in writing of conditions detrimental to proper and timely completion of work. Do not proceed with work until unsatisfactory conditions have been corrected in manner acceptable to Architect. Install toilet accessory units in accordance with manufacturers' instructions, using fasteners which are appropriate to substrate and recommended by manufacturer of unit. Install units plumb and level, firmly anchored in locations indicated. 3.03 ADJUST AND CLEAN; A. Adjust toilet accessories for proper operation and verify that mechanisms function smoothly. B. Clean and polish all exposed surfaces after removing protective coatings. END OF SECTION 10800 /7d 10800 Page 3 of 3 1 • • i ,I 1 /7/ 1.01 RELATED DOCUMENTS: Drawings and general provisions of Contract, including General and Supplementary Conditions and Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: A. Extent of loading dock equipment is indicated on drawings. B. Types of loading dock equipment include the following: 1. Laminated tread bumpers 2. Mechanical dock leveler C. Concrete work for dock leveler pits is specified in Division 3. 1.03 QUALITY ASSURANCE: A. Dock Leveler Standard: Comply with applicable requirements of ANSI MH14.1 for construction and operation of dock levelers (fixed dockboards) except as otherwise indicated. Provide dock leveler as complete units produced by a single manufacturer, including necessary accessories, fittings and anchorages. 1.04 SUBMITTALS; A. Product Data: Submit manufacturer's product data and installation instructions for each type of loading dock equipment, including installation details. B. Shop Drawings: Submit shop drawings for fabrication and erection of dock levelers. Include plans, elevations, and large scale details. Show anchorages and accessory items. Provide location template drawings for items supported or anchored to permanent construction. 11160 Page 1 of 5 • • 1, C. Maintenance Data: Submit manufacturer's maintenance and service data, including address and telephone number of nearest authorized service representative. II Ll 2.01 MANUFACTURER: Subject to compliance with requirements, provide products of one of the following: Manufacturers of Bumpers: ' Blue Giant Equipment Corp. Durable Mat Company Equipment Co, of America Kelley Company, Inc. The McGuire Co., Inc. Pawling Rubber Corp. Manufacturers of Dock Leveler: Blue Giant Equipment Co. Kelley Company, Inc. The McGuire Company, Inc. Overhead Door Corp. Rite -Hite Corp. A. Dock Bumpers• Laminated Tread Bumpers: Provide dock bumper units of size indicated, fabricated of multiple plies cut from fabric - reinforced rubber truck tires to a uniform thickness. Laminate plies under pressure on 3/4" diameter steel supporting rods which are welded and bolted to 1/4" thick structural steel angle closures with predrilled anchorholes. Size angles to provide not less than l" of tread plies extending beyond face of closure angles. Thickness of Tread Piles: Not less than 4 -1/2 ". , B. Dock Levelers: 1. Qgneral: Provide manufacturer's standard dock levelers of type, function, operation, capacity, size and construction indicated, complete with controls, safety devices, and accessories, except as otherwise indicated. 11160 Page 2 of 5 17-2- 2. T12 : Except as otherwise indicated, provide recessed hinged lip dock levelers designed for permanent installation in concrete pits preformed in edge of loading platform, at locations indicated. 3. Function: Provide dock leveler units which compensate for differences in height between truck bed and loading platform in the following manner. a. Vertical Travel: Minimum working range for ' dock leveler ramps of 12" above and 12" below adjoining platform level, with an operating range above platform level of sufficient height to enable lip to extend and clear truck bed before contact. b. Automatic Vertical Compensation: Floating travel of ramp with lip extended and resting on truck bed, to compensate automatically for upward or downward movement of truck bed during unloading and loading. c. Automatic Lateral Compensation: Tilting of ramp with lip extended and resting on truck bed, to compensate automatically for canted truck beds, of up to 4" over width of ramp. d. yip Operation: Extension and support, automatically, of hinged lip on edge of ramp of manufacturer's standard mechanism to enable lip to rest on truck bed over working range of dock leveler yet allow lip to yield under impact of incoming truck; with subsequent, automatic retraction of lip upon truck departure. Length of Lip Extension: Not less than ' 16" from edge of ramp nor less than 12" in front of dock bumpers. 4. Operation: Provide manufacturer's standard 1 operating system as follows: a. Mechanical System: Spring operated raising and walk -down lowering of unloaded ramp. Equip units with upward- biased spring counterbalancing mechanism controlled by a hold -down device. Raise ramp to top limit of operating range by operating recessed control handle in ramp to disengage 11160 Page 3 of 5 1173 • • 1 hold -down device. Lower ramp below plat- ' form level with lip retracted by operating auxiliary recessed control handle to ' release support legs. 5. Rated Capacity-: Provide dock levelers capable of , supporting the following gross moving load.without permanent deflection or distortion as determined by actual tests in compliance with ANSI MH14.1 ' requirements for rated capacity of fixed dockboards: a. 20,000 lbs. ' b. Cross Traffic Support: Provide support of ramp at platform level in stored position with lip retracted by manufacturer's standard method as follows: c. Lip engaged in saddles with auxiliary hinged safety legs which function to prevent raised ramp's free -fall past a position slightly below platform level (1 "- 1'1/2 ") and to support lowered ramp as well as to stop its , free -fall at one or more fixed intermediate positions below platform level. d. Lip enaaced in saddles with safety stops which act to support lowered ramp with lip retracted at fixed positions below platform level. e. Hinged support leas. Contractor has option of selecting any method indicated above. , 6. Construction: Provide manufacturer's standard dock leveler construction for type and capacity of units indicated, consisting of frame made of structural and formed steel shapes; and platform, including hinged lip, fabricated from non -skid steel plate. Design and fabricate assembly to withstand deformation during operating and stored phases of ' service for use intended. Chamfer lip edge to minimize obstructing wheels of material handling vehicles. Include 2 dock bumpers attached to frame. 1 11160 , Page 4 of 5 / /7y 1 • • 7. Finish and Color: Provide manufacturer's standard ' baked enamel finish system over steel surfaces wihch have been cleaned and pretreated to obtain optimum paint bond. Paint toe guards yellow to comply with ANSI Z53.1 requirements and remainder of surfaces in manufacturer's standard color unless othewise indicated. PART 3 - EXECUTION 3.01 PREPARATION• Coordinate and furnish anchorages with templates, diagrams, and instructions for their installations, for loading dock equipment indicated to be attached to or recessed into concrete or masonry construction. Coordinate delivery of these items to project site. A. INSTALLATION: 1. General: Comply with manufacturer's detailed instructions in installing loading dock equipment. ' 2. Dock Bumners: Attach dock bumpers to structure to comply with requirements indicatd for spacing, arrangement, position relative to top of platform, and anchorage. ' a. Fielded Attachment: Plug weld anchor holes in contact with steel inserts and fillet weld at other locations. 3. Dock Levelers: Coordinate forming of pit to ensure that recess is adequate to accommodate leveler in proper relationship to loading platform. Attach leveler to platform construction to comply with manufacturer's directions. . B. Adiust and an: Make necessary adjustments for safe, efficient operation of loading dock equipment. ' After installation, restore marred abraded surfaces to original condition. END OF SECTION 11160 11160 Page 5 of 5 >46 • • PART 1 - GENERAL ' 1.01 BELATED DOCUMENTS: Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division -1 Specification sections, apply to work specified in this ' Section. 1.02 DESCRIPTION OF WORK: ' The extent of the Pre- Engineered Building is as shown on the Drawings. The building is a rigid frame -clear span, single story with mezzanine at one end. ' A. The intent of these specifications and drawings is to establish a quality and performance level for structural design, material, durability and workmanship. B. All bidders must conform strictly to these , specifications in their bid. C. The building shall be the design of a manufacturer who ' is regularly engaged in the fabrication of pre- engineered structures. All materials shall be new, unused, free from defect and of American manufacture. , D. Manufacturer's standard components may be used, providing components, accessories, and complete structure conform to Architectural Design Appearance shown and to specified requirements. E. Manufacture shall include: mezzanine structure, , miscellaneous supports for roll -up doors, and framing. 1.03 QUALITY ASSURANCE: , The following standards and criteria (of most recent issue) shall be used where applicable in the structural design of the building. Design shall conform to City of Newport. Beach codes and ordinances and U.B.C. A. Design Criteria: Structural Framing: Design primary and secondary structural members and exterior covering materials for , applicable loads and combinations of loads in accordance with the Metal Building Manufaturer's Association's (MBMA) "Design Practices Manual ". 13120 Page 1 of 13 r LJ L I I 1.04 I 1 1 ,>> Collateral loads include additional dead loads over and above the weight of the metal building system such as sprinkler systems and mechanical systems. Design each member to withstand stresses resulting from combinations of loads that produce the maximum allowable stresses in that member as prescribed in MBMA's "Design Practices Manual ". C. Manufacturer's Qualifications: Provide pre- engineered metal buildings as produced by a manufacturer with not less than 5 years successful experience in the fabrication of pre- engineered metal buildings of the type and quality required. A. Shoo Drawings: Submit complete showing anchor bolts settings, roof framing, transverse cross covering and trim details, and details to clearly indicated pr building components. erection drawings sidewall, endwall, and sections, doors, accessory installation oper assembly of 13120 Page 2 of 13 1 Structural Steel: For the design of structural steel members, comply with the requirements of the American Institute of Steel Construction's (AISC) "Specifications for the Design, Fabrication and Erection of Structural Steel for Buildings" for design requirements and allowable stresses. Light Gage Steels For the design of light gage steel members, comply with the requirements of the American Iron and Steel Institute's (AISI) "Specification for the Design of Cold Formed Steel Structural Members" and "Design of Light Gage Steel Diaphragms" for design ' requirements and allowable stresses. For welded connections, comply with the American Welding Society's (AWS) "Standard Code for Arc and Gas Welding in Building Construction" for welding procedures. B. Design Loads: Basic design loads, as well as auxiliary and collateral loads, are indicated on drawings. Basic design loads include, in addition to dead load, live load, wind load and seismic load of building and mezzanine ' Auxiliary loads include loads such as overhead roll -up . doors and equipment. LJ L I I 1.04 I 1 1 ,>> Collateral loads include additional dead loads over and above the weight of the metal building system such as sprinkler systems and mechanical systems. Design each member to withstand stresses resulting from combinations of loads that produce the maximum allowable stresses in that member as prescribed in MBMA's "Design Practices Manual ". C. Manufacturer's Qualifications: Provide pre- engineered metal buildings as produced by a manufacturer with not less than 5 years successful experience in the fabrication of pre- engineered metal buildings of the type and quality required. A. Shoo Drawings: Submit complete showing anchor bolts settings, roof framing, transverse cross covering and trim details, and details to clearly indicated pr building components. erection drawings sidewall, endwall, and sections, doors, accessory installation oper assembly of 13120 Page 2 of 13 /78 • • 1 A. Durability of the roof panels due to rupture, strucutral failure or perforation shall be warranted for a period of 20 years by the building manufacturer. B. The exterior color (baked -on or laminated) finish for the wall panels shall be warranted by the building manufacturer for twenty (20) years against blistering, , 13120 1 Page 3 of 13 1 B. Product Data: Submit manufacturers product information, specifications and installation instructions for building components and accessories. ' C. Certification: 1. All bidders must submit with their bid proposal a letter from the metal building manufacturer certifying that the building proposed will be furnished to meet or exceed all the above design load criteria and that all structural design will be in strict conformance with the applicable code and listed specifications. ' 2. After the awarding of the contract, complete structural analysis shall be submitted by the metal building manufacturer to the OWNER or his AGENT , upon request for same. 1.05 PERMITS• Building manufacturer shall prepare engineering calculations and drawings for the building. He shall submit them to the Building Department having jurisdiction , for plan checking and obtain necessary building permits prior to fabrication and erection. 1.06 DELIVERY, STORAGE, AND HANDLING: A. Deliver and store prefabricated components, sheets, panels, and other manufactured items so they will not be damaged or deformed. B. Stack materials on platforms or pallets, covered with , tarpaulins or other suitable weathertight ventilated covering. Store metal sheets or panels so that water accumulations will drain freely. Do not store sheets ' or panels in contact with other materials which might cause staining. 1.07 WARRANTY: A. Durability of the roof panels due to rupture, strucutral failure or perforation shall be warranted for a period of 20 years by the building manufacturer. B. The exterior color (baked -on or laminated) finish for the wall panels shall be warranted by the building manufacturer for twenty (20) years against blistering, , 13120 1 Page 3 of 13 1 L] L_I i 1 I I I I I I I i 1/7,9 peeling, cracking, flaking, checking and chipping. Excessive color change and chalking shall be warranted for twenty (20) years. Color change shall, not exceed 5 N.B.S. units (per ASTM D- 2244.64T) and chalking shall not be less than a rating of 8 per ASTM D -659. C. A specimen copy clearly stating is valid. of the warranty must accompany the bid, the conditions under which the warranty Subject to compliance with drawings and specifications, provide the Pre- Engineered Building Systems provided by one of the following: Armco Building Systems, Inc. Inryco, Inc. Varco- Pruden Buildings 2.02 MATERIALS: A. Rigid Frames: Fabricate rigid frames from hot - rolled structural steel. Provide built -up "I -beam" shape or open web type rigid frames consisting of either tapered or paralled flange beams and tapered columns complete with attachment plates, bearing plates and splice members. Factory drill frames for bolted field assembly. Provide length of span and spacing of frames as indicated. Slight variations in length of span and frame spacing may be acceptable if necessary to meet manufacturer's standard. B. End Wall Columns: Provide factory welded, shop painted endwall columns of built -up "I" shape or cold- formed sections. Fabricated endwall columns of not less than 14 ga. material. � � 1 • ♦ • 1 • 4 - 11 • 1. The configuration, thickness and spacing of the purlins shall be the building manufacturer's standard. The allowable design capacity of cold- formed purlin members shall be calculated in 13120 Page 4 of 13 D. E. VIV 2. Openings larger than 8 inches, round or square, ' shall be framed with a welded metal base fabricated from .07" thick (minimum) aluminum. The base and its appurtenance shall be supported by the roof purlins and header framing. The base shall have a ' minimum projection of 8 inches above the weather surface of the roof, and the configuration of the flanges shall match the roof panel. The flange -to -panel joint shall be sealed with a nonhardening sealant and fastened in such a manner to provide complete support and weathertightness. Roof Panels• ' 1. The exposed metal roof covering shall be either ' 24 -gage (minimum) commercially pure aluminum- coated or zinc - aluminum coated steel panels or 24 -gage (minimum) enamel- coated galvanized steel panels, , and of such configuration to provide the specified load carrying capabilites and deflection requirements of this specification. Roof panels shall be of "standing -seam interlocking" design and secured to the purlins with a concealed structural fastening system. The concealed system shall provide minimal through penetration of the exposed 2 roofing surface and allow the roof covering to move independently of any differential thermal movement by the structural framing system. Except at the concealed fastener, there shall be no thermal 13120 , Page 5 of 13 accordance with the provisions of the AISI Specification for the Design of Cold- Formed Steel Structural Members. The manufacturer shall certify ' that the purlin bracing system provided conforms'to Section 5.2 of the AISI Specification, 1980 Edition. 2. The deflection of the purlin or secondary member shall not exceed L /180 of its span when supporting the applicable vertical live loads previously , prescribed and any collateral loads required. Roof Jacks and Curbs; 1. Openings 8 inches or smaller may be flashed and sealed to the roof panel by jacks, providing complete structural support and weathertightness are maintained. Material shall be either of metal with a protective metallic coating or of an EPDM material with an aluminum sealing ring base. 2. Openings larger than 8 inches, round or square, ' shall be framed with a welded metal base fabricated from .07" thick (minimum) aluminum. The base and its appurtenance shall be supported by the roof purlins and header framing. The base shall have a ' minimum projection of 8 inches above the weather surface of the roof, and the configuration of the flanges shall match the roof panel. The flange -to -panel joint shall be sealed with a nonhardening sealant and fastened in such a manner to provide complete support and weathertightness. Roof Panels• ' 1. The exposed metal roof covering shall be either ' 24 -gage (minimum) commercially pure aluminum- coated or zinc - aluminum coated steel panels or 24 -gage (minimum) enamel- coated galvanized steel panels, , and of such configuration to provide the specified load carrying capabilites and deflection requirements of this specification. Roof panels shall be of "standing -seam interlocking" design and secured to the purlins with a concealed structural fastening system. The concealed system shall provide minimal through penetration of the exposed 2 roofing surface and allow the roof covering to move independently of any differential thermal movement by the structural framing system. Except at the concealed fastener, there shall be no thermal 13120 , Page 5 of 13 2. The covering width and configuration of the panel shall be the building manufacturer's standard provided all design criteria including deflection is met or exceeded. Side seams shall be interlocking, concealed or tongue- and - groove. Lap seams are not acceptable. ' 3. The wall panel shall be fastened to its supports with clips, screws or bolts located on the inside of the panel or concealed in the joint, thus eliminating exposed primary fasteners. 13120 ��� Page 6 of 13 • • contact of the roof panels with the supporting ' purlin. The standing seams shall have a factory - applied, nonhardening sealant, and the seams shall be continuously locked or crimped together by mechanical means during erection. Roof ' panels with lap -type side (longitudinal) joints and exposed structural fasteners shall not be considered acceptable. Color coated metal panels shall carry a fire hazard rating equal to a Class 1 material as classified by Factory Mutual System. 2. Roof panels shall be fastened to the purlins or secondary support members with a concealed clip or backing device of steel having a protective metallic coating. Through penetration of the roofing surface by exposed fasteners shall occur only at terminal locations of the roof panels. Such fasteners shall be stainless steel or aluminum screws, bolts or rivets, with weather -seal washers. Carbon steel shank fasteners with vinyl or stainless steel- capped beads shall be acceptable, also. 3. Deflection of the roof panel shall not exceed L /180 of its span when supporting the applicable vertical live loads. F. Wall Panels; 1. Metal curtain wall panels shall be exterior type to which the thermal qualities and interior finished will be field applied. The metal faces shall be of aluminum or zinc - coated steel and shall be supplied with a factory applied color coating. The color finish applied to the exterior (exposed) surface of the panel shall be of such composition as to provide 20 years of film and color life. Color shall be selected from those standards with the building manufacturer. 2. The covering width and configuration of the panel shall be the building manufacturer's standard provided all design criteria including deflection is met or exceeded. Side seams shall be interlocking, concealed or tongue- and - groove. Lap seams are not acceptable. ' 3. The wall panel shall be fastened to its supports with clips, screws or bolts located on the inside of the panel or concealed in the joint, thus eliminating exposed primary fasteners. 13120 ��� Page 6 of 13 G. A. I. Fez • • r 4. The top, bottom and intermediate panel closures flashings, fascias, gutters and trim shall be the building manufacturer's standard, compatible with the material furnished as wall panels. 5. Exterior wall panels shall be 1 1/2" deep concealed ' fastener profile with 12" wide flush face, include one minor rib 6" on center. Panels shall be ASC Pacific (Rl) -12 or approved equal. ' 6. Color coated metal panels shall carry a fire hazard rating equal to Class I material as Classified by Factory Mutual System. Color shall be from ' manufacturer's standards, PVF, Kynar colors as Interior selected by Architect. Liner: , 1. Panels shall have factory caulked side joints, 1 1/2" deep with minor rib at 8" on center on a 24" wide flat surface as manufactured by "ASC" (L -24) or approved equal. , 2. A .6 mil interior finish coat over a .2 mil primer, color to be off - white. Girts: , 1. The girt's configuration and thickness shall be the , building manufacturer's standard provided all design criteria, including deflection and girt spacing, is met. ' 2. Based on a simple span, the deflection of the girts (supporting the wall covering) shall be proportioned with due regard to that produced by the previously prescribed design (wind) load and its effect on the type of interior finish specified hereafter. ' Paints: Shot Primer for Ferrous Metal: Provide manufacturer's r standard, fast - curing, lead -free, "universal" primer, selected for good resistance to normal atmospheric corrosion, for compatibility with finish paint systems indicated and for capability to provide a sound foundation for field - applied topcoats despite prolonged exposure. Comply with the performance requirements of FS TT -P -645. 13120 Page 7 of 13 ' J. Roof Insulation: 1. Providing an overall tested heat transfer (U) value ' of not more than 0.13, the insulation system shall be applied under the exposed metal roofing panels. The insulation blanket type, of required thickness and density, should be placed over the roof support member between support members and roof panels. The vapor membrane shall always be placed nearest the interior of the building. All joints shall be lapped, taped or folded and stapled in accordance ' with the building manufacturer's standard. The vapor membrane shall have a perm rating of not more than 0.02. 2. A thermal spacer (break) shall separate the roof support member from the roof panel, except at each concealed structural fastener. The spacer shall be of material having a density of not less than 2 pcf and, if of a combustible material, shall be classified (ASTM E -84) as having a flame spread rating no greater than 25. 3. Roof insulation shall be flexible, noncombustible r fiberglass blankets with a vapor resistant membrane. The vapor resistant membrane shall be laminated to the insulation as a composite unit. The insulation and vapor membrane shall carry an Underwiiters Laboratories Inc. (U.L. Label) fire hazard classification indicating a flame spread rating of 25 or less and a smoke developed rating r of 450 or less, as a tested assembly. K. Wall Insulation: 1. The wall insulation shall be batts, blankets and /or rigid material of required thickness and density to provide an overall tested heat transfer U value not exceeding 0.13. Wall insulation need not be faced with a vapor barrier where interior finish material is of steel or aluminum - coated or uncoated. 2. Fire hazard ratings of the insulation, its vapor barrier (if any) and the interior finish material ' shall be considered noncombustible or shall carry an Underwriters Laboratories Inc. U.L.) classification indicating a flame spread rating of 25 or less, or a Factory Mutual System r classification as a Class 1 material. Ratings shall apply to each individual component if field assembled, or to the composite interior unit if supplied factory assembled. 13120 Page 8 of 13 /83 /8y L. Pedestrian Doors: ' 1. The standard of quality adopted for swing doors and ' frames shall be that established by the Steel Door Institute and that set forth as a minimum by the U.S. Department of Commerce Standard PS 4 -66, relative to the manufacture of 1 3/4- inch -thick flush steel doors. 2. There shall be included all required hardware and ' accessories conforming to the schedule shown on the drawings in addition to the necessary framing and fasteners required to properly install and to ' replace structurally the wall panels and /or framing displaced, and as detailed. , 3. All door leaves, frames, astragals and louvers specified shall be manufactured from zinc - coated steel. The door leaves, frames, louvers and astragals shall be bonderized and given a baked -on prime coat of paint, shop applied. 4. Field cutting or burning of openings and /or wall framing shall not be permitted. M. Roll-Up Doors: 1. Overhead roll -up doors are specified in Section 08330. Provide framing and supports required for proper installation of roll -up doors. , N. Skylights: ' 1. Flush -faced composite unit consisting of a protective coated steel panel in conjunction with a fiberglass reinforced plastic (FGRP) panel. Steel panel is perforated with a formed sheet of clear 0.04" thick (FGRP) laminated to the steel. Skylight is to be compatible with and replaces a steel roof panel where indicated on drawings. ' O. Louvers: 1. All framed louvers for wall and /or gable installation shall be of fixed type and size shown on the drawings. There shall be included all necessary framing, hardware and fasteners to properly install and to replace structurally the wall and /or gable panels and /or framing displaced. ' 13120 Page 9 of 13 r ' 1. Form gutters in sections not less than 8 feet in length, complete with end pieces, outlet tubes and other special pieces as required. Provide expansion -type slip joint at center of run. Join sections with rivited or soldered sealed joints. Provide ball strainers at each outlet. Inspect gutter to assure installation is water tight and drains properly. 2. Downspouts shall be concealed within the building and empty as indicated on drawings. Form in sections approximately 10 feed long with not less than 1 1/2" telescoping joints. Securely anchor downspout in place. Include complete with elbows, and offsets. ' R. Accessories: Furnish and install accessories as necessary to complete installation of all building components and to assure weather -tight construction. Accessories shall be manufacturer's standard formed of the same material and finish as building components including but not limited to: 13120 Page 10 of 13 /g s 1 2. The louver components shall be zinc - coated steel with a 1.25 -ounce (ordered weight) zinc coating. 3. All applicable components of the basic louver shall be cleanedr phosphate treated, given one shop coat of metal primer and adequately oven or air dried under proper controls. ' P. Gravity Ridge Ventilators: 1. All gravity ridge ventilators shall be adjustable, 12" throat x 20' -0" long as shown on drawings. Ventilator shall have a vertical lift damper capable of being manually opened to and maintained in any desired position between fully open and fully closed. The standard of quality for the ventilator shall be established by a reputable and recognized manufacturer for ridge ventilators of this type. 2. There shall be included all hardware and accessories confirming to the manufacturer's standards in addition to the necessary flashings and fasteners to properly install the ventilator into the roof opening. Q. Gutters and Downspouts: ' 1. Form gutters in sections not less than 8 feet in length, complete with end pieces, outlet tubes and other special pieces as required. Provide expansion -type slip joint at center of run. Join sections with rivited or soldered sealed joints. Provide ball strainers at each outlet. Inspect gutter to assure installation is water tight and drains properly. 2. Downspouts shall be concealed within the building and empty as indicated on drawings. Form in sections approximately 10 feed long with not less than 1 1/2" telescoping joints. Securely anchor downspout in place. Include complete with elbows, and offsets. ' R. Accessories: Furnish and install accessories as necessary to complete installation of all building components and to assure weather -tight construction. Accessories shall be manufacturer's standard formed of the same material and finish as building components including but not limited to: 13120 Page 10 of 13 /g s • • n Flashing Closures and Fillers Sealants Metal Expansion Joints Ridge Covers Base Flashing Fascias and Caps Soffits Bolts, Screws and Fasteners I PART 3 - EXECUTION ' 3.01 GENERAL: Erection of metal building, accessories, insulation, doors shall be performed by one of the following: 1. Authorized systems contractors or builders of the manufacturer. 2. Building manufacturer's crews. , 3. Other erectors authorized by the manufacturer as trained and qualified to erect that manufacturer's ' product. In this case, the manufacturer shall inspect the work and certify its correctness. 3.02 ERECTION• r A. Frame: ' 1. Framina: Erect structural framing true to line, level and plumb, rigid and secure. Level base plates to a true even plane with full bearing to supporting structures, set with double- nutted anchor bolts. Use a non - shrinking grout to obtain uniform bearing and to maintain a level base line , elevation. Moist cure grout for not less than 7 days after placement. 2. Purlins and Girts: Provide rake or gable purlins with tight fitting closure channels and fascias. Locate and space wall girts to suite door and window arrangements and heights. Secure purlins and girts to structural framing and hold rigidly to a straight line by sag rods. 3. Bracing: Provide diagonal rod or angle bracing in both roof and sidewalls as required. 13120 Page 11 of 13 / 6'6 D. Doors and Frames: Install doors and frames straight, plumb and level. Securely anchor frames to building structure. Set units with 1/8" maximum clearance between door and frame at jambs and head, and 3/4" max. ' between door and floor. Adjust hardware for.proepr operation. I 13120 Page 12 of 13 r ,8� 1 B. Roofing and Siding: 1. General: Arrange and nest sidelap joints so that prevailing winds blow over, not into, lapped joints. Apply panels and associated items for neat and weathertight enclosure. Avoid "panel creep" or application not true to line. Protect factory finishes from damage. Provide weatherseal under ridge cap. Flash and seal roof panels at eave and rake with rubberr neoprene or other closures to exclude weather. ' 2. Standing Seam Roof Panel System: Fasten roof panels to purlins with manufacturer's standard concealed clip in accordance with the manufacturer's instructions. 3. Wall Sheets: Apply elastomeric sealant continuously between metal base channel (sill angle) and concrete and elsewhere as necessary for waterproofing. Handle and apply sealant and back -up in accordance with the sealant manufacturer's recommendations. 4. Thermal Insulation: Install insulation in ' accordance with manufacturer's published directions and concurrently with installation of roof panels. Install blankets straight and true in one -piece lengths with both sets of tabs sealed to provide a complete vapor barrier. Install retainer strips at each longitudinal joint, straight and taut, nesting with roof rib to hold insulation in place. C. Sheet Metal Accessories: Install gutters, downspouts, ventilators, louvers, and other sheet metal accessories in accordance with manufacturer's recommendations for positive anchorage to building and weathertight mounting. Adjust operating mechanism for precise operation. D. Doors and Frames: Install doors and frames straight, plumb and level. Securely anchor frames to building structure. Set units with 1/8" maximum clearance between door and frame at jambs and head, and 3/4" max. ' between door and floor. Adjust hardware for.proepr operation. I 13120 Page 12 of 13 r ,8� • • ' E. Field Paintina: Apply finish coating to factory- primed items as ' follows. Finish colors as indicated or, if not indicated, as selected by Architect from manufacturer's standards. Hollow metal doors and frames. , 1. Cleaning and Touch -Up: Prior to application of finish coats, clean component surfaces of matter which could preclude paint bond. Touch -up , abrasions, marks, skips or other defects to shop - primed surfaces with same type material as shop primer. , F. Dissimilar Materials: Where aluminum surfaces come in contact with ferrous metal or other incompatible , materials, keep aluminum surfaces from direct contact by applications to the other material as follows: 1. One coat of zinc chromate primer, FS TT -P -645, followed by two coats of aluminum paint, SSPC -Paint 101. 2. In lieu of 2 coats of aluminum paint, apply one ' coat of high -build bituminous paint, SSPC -Paint 12, applied to a thickness of 1/16" over zinc chromate ' primer. 3. Backpaint the aluminum surface where it is impractical to paint the other surface. ' END OF SECTION 13120 , 13120. Page 13 of 13 IM CI 1 I SECTION 14430 - VERTICAL LIFT ' PART 1 - GENERAL 1.01 RELATED DOCUMENTS: ' Drawings and general provisions of Contract, including General and Supplementary Conditions and Divison -1 Specification section, apply to work of this section. ' 1.02 DESCRIPTION OF WORK: A. The extent of vertical lift equipment is indicated on drawings, including wire mesh landing enclosure. B. Concrete work for vertical lift pit is specified in Division 3. C. Electrical wirina and connections for vertical lift form are specified in Division 16. D. Work to be Done by Installer: 1. Install vertical lift complete with the above exceptions. 2. All wiring for lift, controls and enclosure. 1.03 QUALITY ASSURANCE: A. Vertical Lift Standard: Comply with applicable requirements of ANI B.20.1 1989 and OSHA codes for vertical material handling equipment. B. Manufacturer: Provide vertical lift as manufactured by Southworth Incorporated. 1.04 SUBMITTALS: A. Product Data: Submit manufacturer's product data and installation instructions for vertical lift equipment, including installation details. ' B. Shop Drawings: Submit shop drawings for fabrication and erection of vertical lift. Include plans, elevations, and large scale details. Show anchor- ages and accessory items. Procide location template drawings for items supported or anchored to permanent construction. Furnish roughing -in drawings for electrical service well in advance of concrete work. 14430 Page 1 of 5 /99 1910 • • C. Maintenance Data: Submit manufacturer's maintenance and service data, including, address and telephone ' number of nearest authorized service representative. PART 2 - PRODUCTS , 2.01 VERTICAL LIFT: A. General: Provide Eagle 300 vertical conveyor. B. Capacity: 1000 Lbs. ' C. Travel: 10' -0" .3' ' D. pecks -0" wide x 3' -0" long. Construction of fully wall thickness, with four (4) anchor plates for lagging electrically welded structural steel of substantial channels to be of minimum four inch (4 ") channel dimension to accommodate rated load. Frame to be of (7.25 #) welded to angled cross members to form a truss one - quarter inch (1/4 ") Wall Steel tubing and ' corners are to be rounded to eliminate sharp edges. reinforced with steel cross members. Deck material (or Upper frame, to match lower frame, having bolted diamond) hot rolled steel plate of three - sixteenths smooth travel of deck. Two (2) fixed maximum over inch (3/16 ") thickness. Eighty -four inch (84 ") high , back plate of minimum ten (10) gauge smooth hot rolled , 14430 steel electrically welded to three inches (3" channel Page 2 of 5 frame. Four (4) side deflection rollers (sealed bearing mounted), one on each outside corner of back plate, to resist platform tilting should load be off - center. Deck carriage to travel on four (4) taper guide wheels machined to ±.005 inches tolerance for , smooth travel within upright channels. Each roller to have two (2) replaceable bearing and mounted on smooth machined one -inch (1 ") steel axies. ' E. ,Speed: 33 feet per minute. , F. Frame: Lower base to be constructed of fully electrically welded structural steel of substantial dimension to accommodate rated capacity with ample safety factor. Base legs to be of capped structural ' steel tubing having minimum of one - quarter inch (1/4 ") wall thickness, with four (4) anchor plates for lagging to floor, designed to be self- supporting. Upright channels to be of minimum four inch (4 ") channel (7.25 #) welded to angled cross members to form a truss to increase strength and to resist frame twisting. All corners are to be rounded to eliminate sharp edges. Upper frame, to match lower frame, having bolted recessed splice point to allow proper alignment and smooth travel of deck. Two (2) fixed maximum over , travel safety stops to prevent carriage overtravel. , 14430 Page 2 of 5 G. Posi -Stop Deck Break: Two (2) complete assemblies, each consisting of heat treated, hardened steel cams mounted on lubricated bearings to prevent freezing. Cams are actuated via spring tension to prevent deck free fall should chains lacken or break. H. Electric /Hydraulic Power System: Specifically designed standard power unit with 3.2 hp TENV motor directly coupled to an external shaftless pump. Pump has built -in check valve, relief valve, and lowering valve. A separate emergency lowering valve is also incorporated into the standard unit. TEFC motor ' directly coupled to a submerged gear pump of rated capacity. Entire system to include: oversized ' reservior with filler /breather, and drain, clean -out suction filter, and valve block. Valve block is zero leakage module with input strainer, preset overload relief valve, check valve, 110 volt lowering solenoid ' having manual bypass (should power failure occur), pressure strainer, and adjustable lowering controls. Zero liakage valve block to allow accurate deck indexing and /or prevention of loaded deck downdrift. J. Hydraulic Cylinder: Single acting, full bore t displacement. Casing of DOM tubing. Inner rod of chrome plated steel, with adequately spaced rod stabilizing rings and nonmetallic wear ring. Gland coupling to have bleed port allowing expulsion of air from cylinder and machined to accommodate gland nut. Gland nut to be easily removed to accommodate maintenance of sealing packings. Gland nut to have ' external threads with internal sealing and wiping rings, rated at five thousand (5000) PSI. Design of cylinder to allow easy and complete removal of entire ' rod by removal of gland nut, without resultant damage to cylinder. Chain anchor bolts machined from hardened steel with two (2) lock nuts affixed and additional lock pin to prevent accidental nut back off. Equalizing head plate assembly to balance load of chain ' pressure via separate chain rollers having.two. (2). sealed bearings each. Roller chain to have a minimum safety factor of four to one (4 :1). K. Electrical Controls: Push- button actuators, momentary contact, or deadman control. Balance of entire system ' to be factory -wired in accordance with NES Code. NEMA one (1) rated panel. (Other ratings available.) Enclosure panel to contain wired motor starters, input and /or step -down transformers, relays, heaters, ' terminal strips for control logic, and fuse blocks. Adjustable limit switches to control platform indexing. ' 14430 Page 3 of 5 /9:1 L. Safety Features: Complete factory tested units. Three (3) maximum travel safety stops to limit deck travel. , Two (2) lubricated spring loaded POSI -Stop deck brake devices. Rounded corners. Unit factory- wired. M. Hydraulic System. Overload safety relief valves. ' Adjustable speed control. Check valve. Chain adjusters with lock pins. N. Finish: Steel surfaces to be first wire brushed and cleaned with solvent to remove all oils and dirt. Two (2) coats of enamel. Finish to be of professional appearance and resistant to oils, moisture, most chemicals, and normal abuse. P. Factory Tested: Each unit to be fully factory- tested ' under design load. Each unit to have a complete detailed installation, operation, and parts manual furnished. ' Q. Warranty: Provide full one (1) year warranty from defects in materials and /or workmanship. , n �I 3.01 PREPARATION• Coordinate and furnish anchorages with templates, diagrams, and instructions for their installations, for vertical lift platform equipment indicated to be attached to or recessed into concrete construciton. Coordinate delivery of these ' items to project site. 3.02 INSTALLATION: , A. General: Comply with manufacturer's detailed instructions in installing vertical lift equipment. ' B. Vertical Lift: Coordinate forming of pit to ensure that recess is adequate to acommodate platform. Attach vertical lift to pit construction to comply with , manufacturer's directions. C. Field Quality Control: Upon completion of installation ' conduct tests to ensure proper construction and operation of vertical lift. 14430 ' Page 4 of 5 ' 1 1 1 i 1 ' /93 • • 3.03 ADJUST AND CLEAN: Make necessary adjustments for safe, efficient operation of vertical lift equipment. After installation, restore marred abraded surfaces to original condition. END OF SECTION 14430 14430 Page 5 of 5 /9y PART 1 - GENERAL 1.01 RELATED DOCUMENTS: Drawings and general provisions of Contract, including General and Supplementary Conditions and other Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: Furnish all labor, materials, services, testing, trans- portation and equipment necessary for and reasonably incidental to the completion of all plumbing indicated on the drawings and specified herein. The work included consists of the following major items and all work inci- dental thereto. A. General plumbing installation. B. General plumbing materials. C. Plumbing fixtures and equipment. D. Water, waste and vent piping systems. L. ;excavation and backfilling for all underground lines. F. Access panels, yard boxes and accessories completely installed. G. Gas piping system. H. Tests. 1.03 SPECIAL REQUIREMENTS: A. Drawings: 1. Because of the small scale of the drawings, it is not possible to indicate all offsets, fittings and accessories which may be required. The Contractor shall carefully investigate the condi- tions surrounding the installation of his work furnishing the necessary fitting, valves, traps, etc., which may be required to complete the installation. 15400 Page 1 of 14 SECTION 15400 - PLUMBING /9y PART 1 - GENERAL 1.01 RELATED DOCUMENTS: Drawings and general provisions of Contract, including General and Supplementary Conditions and other Division -1 Specification sections, apply to work of this section. 1.02 DESCRIPTION OF WORK: Furnish all labor, materials, services, testing, trans- portation and equipment necessary for and reasonably incidental to the completion of all plumbing indicated on the drawings and specified herein. The work included consists of the following major items and all work inci- dental thereto. A. General plumbing installation. B. General plumbing materials. C. Plumbing fixtures and equipment. D. Water, waste and vent piping systems. L. ;excavation and backfilling for all underground lines. F. Access panels, yard boxes and accessories completely installed. G. Gas piping system. H. Tests. 1.03 SPECIAL REQUIREMENTS: A. Drawings: 1. Because of the small scale of the drawings, it is not possible to indicate all offsets, fittings and accessories which may be required. The Contractor shall carefully investigate the condi- tions surrounding the installation of his work furnishing the necessary fitting, valves, traps, etc., which may be required to complete the installation. 15400 Page 1 of 14 I/Qt Page 2 of 13 ' 2. The general arrangement indicated on the drawings shall be followed as closely as possible. In ' the event a field condition arises which makes it impossible or impractical to install the work as indicated on the drawings, the Contractor shall submit in writing the proposed "departure" to the Architect for his approval. Only when notified to do so in writing by the Architect shall the Contractor proceed with the installation ' of the departure. 3. In case of difference in the specifications or drawings, or between the specifications and the drawings, the Contractor shall consult the Architect for directions. B. Code Requirements: All materials and equipment for the plumbing system shall comply with and be installed in accordance with all the requirements of all legally ' constituted public authorities having jurisdiction, including all County and local ordinances, the Safety Orders of the State Industrial Accident Commission, and the rules and regulations of the National Fire Protection Association. C. Meter Permits and Inspections: This Contractor must obtain and pay all fees for permits, licenses, inspections, etc., which are required by all legally constituted authorities, and make all necessary arrangements with utility companies for meter installation and sewer connections. This Contractor shall prepare plumbing riser diagrams as necessary for securing permits. ' 1.04 SUBMITTALS: A. As -Built Drawings: This Contractor shall obtain from the Architect, and keep up -to -date, two (2) sets of accurately dimensioned blueline prints showing all work which is installed differently than shown on the ' drawings. This shall include locations, depth of buried piping, clean -outs, shut -off valves, sewer invert elevations, tees, etc. B. Submittal of Materials, Fixtures and Equipment: As soon as possible and within thirty (30) days after award of the contract, and before their purchase, the Contractor shall submit five (5) bound booklets in index form containing a complete list of materials, fixtures, equipment etc., he is to furnish for the installation. The list shall also include the manufacturer's names, addressed, catalog numbers, trade names, etc., of the materials, fixtures and equipment he is to furnish. All equipment and materials ' shall be submitted at one time. I/Qt Page 2 of 13 /c/4 1.05 GUARANTEES: , Contractor - furnished equipment, fixtures and work shall be guaranteed for a period of one (1) year from the date ' of acceptance against defective materials and workmanship. Such defects discovered during the period shall be promptly corrected at no expense to the Owner. , PART 2 - PRODUCTS 2.01 PIPING: , A. Sewer Piping: Piping within building - service weight cast iron (spun -cast) No -Hub soil pipe and fittings ' to conform to C.I.S.P. Institute Standard 201 -72. ' Rich or approved equal, with DuPont Neoprene gasket and 300 Series stainless steel clamp and shield assemblies. Option: Vent piping above floor may , consist of above specified material in place of steel pipe as specified herein. Piping from 5'0" outside building - vitrified clay pipe shall be extra strength , Bell and Spigot pipe conforming to ASTM C- 425 -71, Interpace "Speedseal" or Pacific Clay Products "Wedge - lock". ' B. Sanitary Vent Piping: 1 -1/2" inch and smaller - Schedule 40 galvanized steel pipe with screwed drain age pattern fittings. 2 inch and larger - shall be ' as specified for sewer pipe. ABS plastic conforming to all local codes may be used if permitted by local authorities and Architect. , C. Domestic water: Water piping shall be Type "K" hard drawn under building and underground with wrought copper fittings, up to and including the maximum ' standard manufactured sizes, brazed with Silfos or Aircosil 15. Option: PVC plastic pipe conforming to all local codes may be used from meter to 5 feet ' from building if permitted by local authorities and Architect. Water piping shall be Type L hard drawn copper above floor, inside building with fittings and , joints soldered with 95 -5 Tin Antimony solder and non- corrosive flux. Copper to female iron pipe size drop ear fittings shall be provided on all concealed pipe outlets. All water connection nipples shall be 85% red brass. All individual fixtures shall be provided with line size stops on hot and cold water supplies. ' D. Indirect Wastes: Shall be DWV copper with DWV drainage type fittings, or hard drawn Type "M" copper with long radius fittings. Option: PVC ' or ABS plastic pipe may be used if permitted by local authorities. Joints for copper pipe shall be made up with 50 -50 solder and non - corrosive flux. ' Page 3 of 13 , ' • • 1 I 91 Cl i ' 197 2.02 VALVES AND SPECIALTIES: Valves shall be Crane as listed, or comparable models of Wallworth, Lunkenheimer, Jenkins, Powell or Kennedy. A. Size 2 -1/2 inches and Smaller: Crane No. 438, all bronze non - rising stem, 125 pound steam working pressure, screwed, malleable iron or aluminum hand - wheels. Crane No. 1320 all bronze non - rising stem, 125 pound steam working pressure, solder joints, malleable iron or aluminum handwheel; make up with 95 -5 tin antimony solder and non - corrosive flux. B, Glove Valves: Sizes 2 -1/2 inches and Smaller: Crane No. 7 with No. 1 disc, all bronze, 150 pound steam working pressure screwed, malleable iron or aluminum handwheel. Crane No. 1310 all bronze 200 psi at 200 degrees F. solder joint malleable iron or aluminum handwheel; make up with 95 -5 tin antimony solder and non - corrosive flux. C. Check Valves: size 2 -1/2 inches and Smaller: Crane No. 34 of 1303, all bronze construction or equal by Miller Valve Co., or William- Hager. D. Combination Temperature and Pressure Relief Valves: Watts Regulator Company (sized for total BTUH input) or approved equal on storage tanks and /or water heaters. E. Pressure Reducing Valves: Where water pressure is in excess of 80 psi a Wilkins 500 YS or approved equal pressure reducing valve complete with shut -off valve and local code required fittings, valves, drains and appurtenances shall be installed unless otherwise noted on drawings. F. Unions: For Steel Pipe - Grinnell, Stockham or approved equal, 250 lb. class, galvanized or black to match piping in which installed. For copper pipe 1/2 inch to 2 inch - Nibco 733, or Mueller; sizes 2 -1/2 inch or up - Nibco No. 740 or Mueller. Page 4 of 13 E. Gas Piping: Schedule 40 Black Steel - 2" and smaller screwed; 2 -1/2" and larger, welded. Fittings 2" and smaller, 150# malleable iron screwed; 2 -1/2" and larger, standard weight ' seamless steel, welding type. 1 I 91 Cl i ' 197 2.02 VALVES AND SPECIALTIES: Valves shall be Crane as listed, or comparable models of Wallworth, Lunkenheimer, Jenkins, Powell or Kennedy. A. Size 2 -1/2 inches and Smaller: Crane No. 438, all bronze non - rising stem, 125 pound steam working pressure, screwed, malleable iron or aluminum hand - wheels. Crane No. 1320 all bronze non - rising stem, 125 pound steam working pressure, solder joints, malleable iron or aluminum handwheel; make up with 95 -5 tin antimony solder and non - corrosive flux. B, Glove Valves: Sizes 2 -1/2 inches and Smaller: Crane No. 7 with No. 1 disc, all bronze, 150 pound steam working pressure screwed, malleable iron or aluminum handwheel. Crane No. 1310 all bronze 200 psi at 200 degrees F. solder joint malleable iron or aluminum handwheel; make up with 95 -5 tin antimony solder and non - corrosive flux. C. Check Valves: size 2 -1/2 inches and Smaller: Crane No. 34 of 1303, all bronze construction or equal by Miller Valve Co., or William- Hager. D. Combination Temperature and Pressure Relief Valves: Watts Regulator Company (sized for total BTUH input) or approved equal on storage tanks and /or water heaters. E. Pressure Reducing Valves: Where water pressure is in excess of 80 psi a Wilkins 500 YS or approved equal pressure reducing valve complete with shut -off valve and local code required fittings, valves, drains and appurtenances shall be installed unless otherwise noted on drawings. F. Unions: For Steel Pipe - Grinnell, Stockham or approved equal, 250 lb. class, galvanized or black to match piping in which installed. For copper pipe 1/2 inch to 2 inch - Nibco 733, or Mueller; sizes 2 -1/2 inch or up - Nibco No. 740 or Mueller. Page 4 of 13 2.03 • • ' G. Hose Bibbs: inside Acorn 9120 Series polished chrome plated with loose key stop. Install 18 inches above supports unless otherwise indicated on the drawings finished floor, or as noted on drawings. Outside shall free standing hose bibbs shall be Acorn 9120 rough , brass .installed on 8 inch high, 3/4 inch brass pipe Split rang hangers Grinnell No. 104 or Fee & Mason No. risers set in concrete or suitable anchoring device, or as noted on drawings. , it. stops shall be line size with IPS screwed connection. American Standard, Crane or Kohler. B. 1. Gas Valves: 3/4" and smaller: Walworth No. 597 brass lever handle w /check. 1" thru 2 ": Walworth 239 or approved equal. No. 555 wrench operated, flange. 2 -1/2" and ' larger: Walworth No. 655F wrench operated, flange. ' PIPE SUPPORTS: , Pipe supports unless otherwise indicated on the drawings shall be as follows: A. Split rang hangers Grinnell No. 104 or Fee & Mason No. 199. B. Clevis type hangers Grinnel No. 260, Fee & Mason No. 239 or approved equal. C. Piping 2 -1/2 inches and larger within wood construction ' above ceiling. Support with wrought straps, Grinnell No. 262 or 263, Fee & Mason No. 180 or approved equal. Pipe 2 inches and smaller, use Grinnell No. 231, ' Fee & Mason No. 327 or approved equal. D. Piping below wood construction under ceiling: Support with above specified hangers with rods attached to 1/2 inch angle iron clips. One leg of the clip nailed to side of joists with at least two (2) nails. E. Piping under concrete construction - support with above specified clevis hangers with rods attached 1/2 inch angle iron clips. one leg of the clip shall ' be anchored to concrete with cinch anchors. F. Hanger rods shall conform to the following table: Pipe size 2" and smaller 3/8 in. rods Pipe size 2 -1/2" and 3" 1/2 in. rods Pipe size 4" 5/8 in, rods ' Page 5 of 14 G. Isolate all pipe hangers and piping supports for hot and cold water piping with Semco "Trisolators ", Series No. 11 "Prisolators" or approved equal. tr. Branches in wood stud walls shall be secured with straps nailed to studs. In steel stud construction, ' bolt straps to steel angles welded to studs. I. Isolate water piping from studs with felt pads. ' J. Provide sway bracing at every fifth (5th) hanger or support. K. Clamps of heavy duty steel shall be provided on vertical pipes at every floor. ' L. Branches over six (6) feet long shall have separate hangers. M. Hanger spacing and location shall conform to Uniform Plumbing Code requirements. N. Provide dialectric couplings between all piping and equipment of dissimilar metals. 2.04 MISCELLANEOUS: A. Cleanouts: J.R. Smith, Zurn or Josam. Wall Cleanouts - J.R. Smith #4422, prime coated for plaster walls where concealed. J.R. Smith #4553 stainless steel for ' masonry walls, dry walls, and ceramic tile walls where visible. Floor Cleanouts - J.R. Smith #4023, bronze plug and non -skid nickel- bronze for finished floor; and J.R. Smith #4223 plug and X -X -H secured non -skid cast iron top for unfinished floors. Cleanouts to Grade: J.R. Smith #4283 or J.R. Smith #4288 in yard box as specified in J.4. B. Flashings - Roof: Semco, one - piece, 4 pound series with reinforcing steel bolt 1100 -5 with vandalproof ' hood or approved equal, counterflashed with cast iron counterflashing sleeve. C. Escutcheons: Steel flange with locking device and C.P. finish, Beaton Cadwell No. 10 or approved equal by Grinnell. ' D. Yard Boxes: Service shut -off valves on water, gas and cleanouts to grade shall be Brooks Products Inc. or approved equal precast concrete yard box with name ' of service permanently and clearly marked on cast iron cover. Concrete box and cover shall be traffic grade in all areas subject to vehicular traffic. Installation shall be made in such a manner so as not to cause any ' stress on piping or tilting, settlement or movement J of yard box. i /�/ % Page 6 of 13 • • , E. Access Panels: J.R. Smith, Zurn or Karp. Provide 12" x 12" panels for concealed valves, primers and other equipment unless otherwise specified or indicated. Wall Panels: J.R. Smith #4762 with Allen key latch stainless steel finish for all walls. Ceiling Panels: Smith #4760 with Allen key latch, prime coated steel finish. . F. Backflow Preventers: Where required shall be Cla Val, Beeco or as approved by local governing agencies, complete with gate valves, testing cocks and nipples. 2.05 PIPE INSULATION: A. Hot Water Pipe, Fittings and Valves: Insulate all ' hot water supply and return pipe, fittings and valves except exposed connections to plumbing fixtures, flanges and unions with Johns - Manville "Flame- Safe" ' one -piece construction, preformed fiberglass pipe insulation or approved equal, with a "K" factor of .22 maximum at 75 Deg F mean temperature. Factory applied jackets shall be GVB -Glass Cloth Vapor Barrier for exposed piping and VB -Vapor Barrier for concealed piping. Thickness of insulation shall be 3/4" for 1/2" and 3/4 ", 1" for 1" through 4" pipe and 1 -1/2" for 5" and over piping. Pipe insulation shall be installed as follows: GBV (exposed Jacket to be secured by applying a brush coat of fire retardant adhesive (Benjamin- Foster 65 -20 or equal) on the longitudinal lap and butt strips. , VP (concealed) Jacket to be secured with 9/6" coated flair type straps on 4" centers. ' Fittings and valve insulation shall be proper factory precut Johns - Manville "UniFit" premolded one -piece PVC insulated fitting covers or equal installed as follows: The ends of the UNI -FIT insulation shall be tucked ' snugly into the throat of the fitting and the edges adjacent to the pipe covering tufted and tucked in fully insulating the pipe fitting. The one -piece PVC fitting cover is then secured by stapling, tack fastening, banding or taping the ends to the adjacent pipe covering. Tape shall extend over the adjacent pipe insulation, and have an overlap on itself at least 2" on the downward side. Page 7 of 13 , I I r I • 2.06 PLUMBING FIXTURES: • A. Exposed metal parts shall be polished chrome plated, unless otherwise specified. All fixtures shall have individual line size stops on hot and cold water supplies at fixtures. B. Drainage products and carriers for wall mounted fixtures, Smith, Josam, Zurn unless otherwise noted on drawings. C. Plumbing fixtures by American Standard, or approved equal. 0. Flush Valves by Sloan, Delaney or Watrous, first class quality. E. Fill all joints between plumbing fixtures and wall, floor or cabinets with Flexalon -E, non - hardening rubber caulking and sealings material as manufactured by Leo Potter & Co., Dow - Corning 780 Sealant, or Sonolastic, manufactured by Sonneborn Building Products Company. 2.07 MISCELLANEOUS EQUIPMENT AND FIXTURES: A. Pumps shall be of the capacity, voltage, type, size and manufacture as shown on the drawings or approved equal. Pumps shall be fitted as recommended by manufacturer in his latest catalog or specification brochure. B. Water heaters shall be of the type, capacity, manufacture and size as shown on the drawings. All water heaters shall bear the stamp of approval of all applicable approving agencies such as U.L., A.S.M.E., A.G.A., etc. Tanks shall be glass lined or equal. All controls shall be 1008 safety type. Combination temperature- pressure relief valve shall be installed on all water heaters. All water heaters shall comply with recommen- dations of manufacturer in his latest catalog or specifica:- tions brochure. C. Other items shall be as shown on drawings and shall comply with local codes and standards. Page 8 of 13 PART 3 - EXECUTION 3.01 WORKMANSHIP: • A. General Plumbing Installation: Installation methods and procedures outlined are general and any specific method and procedure that is specified under "Materials" shall take precedence over those specified herein. B. Locations and Accessibility: Install equipment for ease of maintenance and repair. If changes in the indicated locations or arrangements are required, they shall be made without additional charges, provided the charge is ordered before the work is installed and no extra labor or materials are required. C. Openings: Furnish information to the other trades on size and locations of openings which are required in walls, slabs, etc., for conduit, piping and equipment at the proper times. Any additional openings or changes to existing ones shall be provided as outlined under "Cutting and Patching ". D. Cutting and Patching: Do all drilling, cutting and patching of the general construction work, rough finish and trim which may be required for the installation of the work. All patching shall be of the same materials, workmanship and finish as the original work and accurately match the surrounding work in both appearance and its original strength. E. Closin -In of Unins ected work: Do not allow or cause any of the work to be covered up or enclosed until it has been inspected, tested and approved by the Owner's representative. Should any of his work be enclosed or covered up before such inspection and test, he shall at his own expense uncover the work and, after it has been inspected, tested and approved, make all repair with such materials as may be necessary to restore all his work and that of the other trades to its original and proper condition. 3.02 EXCAVATION, TRENCHING AND BACKFILL: Do all necessary trench excavation, shoring, backfilling and compaction required for the proper laying of the pipe lines. A. Bottom of the Trenches: Cut to grade and excavate bell holes to insure the pipes bearing for their entire length upon the outside periphery of the lower third Page 9 of 13 ' • • I A. Rough -in shall proceed as rapidly as the general con- struction will permit and shall be complete and tested before any finished work is started. All work shall be fitted to the available space and shall be accurately roughed in. Page 10 of 13 �3 B. Backfill and Compaction: Backfill all pipe trenches with imported sand (see also backfill requirements for buried steel pipe). Backfill shall consist of sand two inches below pipe to not less than 6 inches above pipe. Balance of trench shall be filled with approved, clean material, placed in conformity with applicable divisions of the specifications. No backfilling shall be performed until installation is approved by the Owner's Representative. Compact backfill in accordance with Earthwork Section of these specifications. C. Water pipe with rubber ring type joints shall have 30 inches of cover. All other pipe shall have not less than 18 inches of cover, unless otherwise noted on drawings, or dictated by climatic conditions. D. Trenches: No less than 12 inches wider than the greatest diameter of the pipe. E. Install all piping promptly after excavation or cutting for same has been done, so as to keep the excavations open as short a time as possible. F. Existing underground or buried piping, such as sewers, gas, water, electrical conduit, etc., active or abandoned, whether shown on the drawings or not, that is encountered in the prosecution of the work shall be properly shored and protected from any damage whatsoever. G. Abandoned or inactive piping encountered shall be left intact and undamaged or relocated and reconnected to the existing system as directed by the Owner's 1 Representative. N. Any damage resulting from the Contractor's operations shall be repaired by him at his own expense. I. Excavation, backfilling and repaving in connection with the work in public streets, under public sidewalks or elsewhere in public property shall be done as required by or under the supervision of the proper 1 authorities. 3.03 PIPING INSTALLATION: I A. Rough -in shall proceed as rapidly as the general con- struction will permit and shall be complete and tested before any finished work is started. All work shall be fitted to the available space and shall be accurately roughed in. Page 10 of 13 �3 • • 1 L. All piping shall be concealed in finished portion of , the building except where otherwise indicated, or unless otherwise directed at the time the work is done. All piping shall be installed to clear beams, etc., even if drawings do not indicate same. The Contractor shall constantly check the work of the other trades so as to prevent interference with this installation. I 2GL/ Page 11 of 13 1 B. Construct pipe lines using full length sections of pipe. No short sections shall be used except where run required less than one full length of pipe. C. All pipe shall be of USA manufacture new, straight and true and shall be installed parallel to the framing of the building. Piping shall be installed in such a manner as to permit expansion and contrac- tion and prevent strain on the equipment and /or piping. D. Joints shall be smooth and unobstructed inside. Thoroughly ream cut pipe ends to remove all burrs. E. All screwed joints shall be made tight with tongs and wrenches. Any leaky connections shall be re -made with new materials. The use of thread cement or caulking to make joints tight is prohibited. F. All changes of direction shall be made with fittings. Bending or mitered bends are prohibited. , G. The ends of the openings in all pipe and fittings shall be capped or plugged immediately to exclude all dirt until fixtures are installed and /or final connections are made. H. All pipe runs and connections shall be carefully made , to insure unrestricted flow, eliminate air pockets and permit complete drainage of the system. I. Horizontal sanitary and drain piping shall be installed to a uniform grade of not less than 1/4 inch per foot, unless otherwise indicated or directed by local codes. J. water piping shall be graded and valved so as to pro- vide for the complete control and drainage of the system. K. All vent piping shall be graded for proper venti- lation to allow piping to free itself quickly of all condensation or water. Vents shall be ganged wherever possible. L. All piping shall be concealed in finished portion of , the building except where otherwise indicated, or unless otherwise directed at the time the work is done. All piping shall be installed to clear beams, etc., even if drawings do not indicate same. The Contractor shall constantly check the work of the other trades so as to prevent interference with this installation. I 2GL/ Page 11 of 13 1 i 3.04 I I • • M. Unions shall be installed on one side of all screwed shut -off valves; at both sides of screwed automatic valves and on all by- passes; at all equipment connections and elsewhere as indicated or required for ease of installation and /or dismantling unless flanges are indicated. Under no circumstances will unions be permitted to be installed in attics or concealed spaces. N. Sleeves: Provide No. 25 gauge galvanized steel or iron where pipes pass through concrete floor slabs above the ground floor. Pipes through ground floor slabs shall be isolated with Kraft paper, plastic tape, or similar materials unless conduit is specified or indicated. Sleeves for pipes through exterior walls shall be standard weight galvanized pipe. Pack space between pipe and sleeve with oakum and hot tar so as to be absolutely water- tight. Sleeves in firewalls . shall be packed with asbestos rope. O. Pipe Joints - Screwed Joints: Compound applied to the maile thread only. Welded Joints: By qualified welders in accordance with the latest applicable AWS Standard. Sanitary System (HUbless): Cast iron no -hub joints with DuPont Neoprene gasket and stainless steel clamp and shield assemblies. storm System shall be the same as for sanitary system. Soldered Joints: 95 -5 tin antimony solder. Joint evenly heated for good solder flow and wiped clean of excess solder and paste. Vitrified Clay Pipe Joints: Hell and spigot with compression type neoprene gasket. P. Floor, Wall and Ceiling Plates: Where pipes pierce finished surfaces, C.P. brass split flanges with set screw lock shall be provided. Q. Roof Flashings: Extend pipe seven (7) inches above finished roof line, except where specifically required to exceed this dimension by the applicable plumbing code. INSTALLATION OF PLUMBING FIXTURES: A. Each fixtures shall be installed at the exact height and location shown on the architectural drawings. B. Fixtures, supplies, trap and trap outlet shall be set square with the wall, in line with fixture outlets without any offsets, angles or bends. Fixture connections shall be properly aligned to prevent strain on equipment or fixtures. C. Each fixture shall be set level and in continuous contact with the floor or wall. Fixtures in batteries shall be set on one line at equal spacing and shall have uniform appearance. Page 12 of 13 I 0206; 3.05 YARD BOXES: A. Boxes shall be set flush with the finished surface or grade. B. Yard boxes shall not be located in concrete walks or covered passages. 3.06 COMPLETION OF INSTALLATION: A. Cleaning and Flushing: All equipment and materials shall be thoroughly cleaned. surfaces to be painted D. The joint between the fixtures and the walls or floors shall be adequately grouted with polysulfied , cement to be smooth, even and watertight. E. Watertight joints for drainage connections to all fixtures shall be made in accordance with local plumbing codes. ' F. Exposed, plated, polished or enameled connections from fixtures shall be assembled with special care to , show no tool marks or threads. 3.05 YARD BOXES: A. Boxes shall be set flush with the finished surface or grade. B. Yard boxes shall not be located in concrete walks or covered passages. 3.06 COMPLETION OF INSTALLATION: A. Cleaning and Flushing: All equipment and materials shall be thoroughly cleaned. surfaces to be painted shall be left smooth and clean, ready for painting. S. Each unit of water supply and distribution system , shall be thoroughly flushed with clean water at as high velocities attainable. C. All piping, valves, traps, water heaters, etc., shall be thoroughly flushed, cleaned and /or blown out until free of scale, silt, sand, sediment, pipe dope and foreign matter of any kind. D. Damage by Leaks: Contractor shall be responsible for all damage to any part of the premises caused by leaks or breaks in piping, equipment or fixtures furnished and/ or installed for a period of one (1) year from the date of acceptance of the work by the Owner. E. water Hammer Arrestor: Shall be installed at each group of flush valve fixtures and at all quick closing valves. , 3.07 STERILIZATION Of' DOMESTIC WATER LINES: Shut off at meter, open all hot and cold fixtures slightly, introduce solution of one gallon of five percent (5 %) sodium hypochlorite (Purex, Chlorox) to 500 gallons of water into system at sterilization valve. Close each fixture when I Page 13 of 14 1 chlorine residual appears, as determined by orthofolidine test. When all fixtures show chlorine residual, close all fixtures and sterilization valve and allow solution to remain in system for 24 hours. After 24 hours, flush system so that chlorine residual does not exceed 0.5 ppm at any point. Also, flush through sterilization valve and then close valve and plug or install short nipple and cap. The Architect shall be notified at least 24 hours prior to beginning the sterilization procedure. 3.08 TESTING AND ADJUSTING: A. Testing requirements of servicing utilities shall be included. B. Testing shall be conducted under the direction of the Architect. C. Piping: Each piping system shall be tested as specified below in sections or upon completion of systems, or both. However, piping shall not be concealed until it has been tested, inspected and approved. Test time will be accrued only while full head pressure is permissible. It shall be the responsibility of the Contractor to remove during test anything on system that will not withstand pipe test pressure called for below, and replace on completionof testing. All equipment damage resulting form negligence is the responsibility of the Contractor. D. Special Note: Testing of systems such as soil, waste and vent which may be covered by local, state or national codes, shall be tested as herein noted or in accordance with applicable codes, whichever is the most rigid. System Medium Pressure Duration Tolerance Soil, water Water Top of 2 hours No joint highest sweat Water Lines Water 150 psi 2 hours None, except temp. change Gas Piping Air 150 psi 2 hours None. END OF SECTION - 1 1-20? Page 14 of 14. 0 • SECTION 15800 - HEATING, VENTILATION AND AIR CONDITIONING PART 1 - GENERAL 1.01 RELATED DOCUMENTS: Drawings and general provisions of Contract, including General and Supplementary Conditions and other Division -1 specifications sections, apply to work of this section. 1.02 DESCRIPTION: A. Work Included: Furnish all labor, materials, equipment, appliances and necessary incidentals for the complete installation of all ventilation and air conditioning as shown on the drawings and as specified herein. 1. Packaged heat pump unit and ductwork. 2. Ventilation fan and ductwork. 3. Unit Heater. 4. Electric controls for control of space temperatures. H. Related work Include in this Section: 1. Furnishing electrical devices necessary for mechanical work, except disconnects unless indicated otherwise. 2. Low voltage wiring for mechanical controls including final connections as indicated on wiring diagrams. 3. Conduit for low voltage wiring for mechanical controls as indicated on wiring diagrams. 4. Responsibility for obtaining clarification of discrepancies between mechanical and electrical work from Architect prior to proceeding with the work. 1.03 QUALITY ASSURANCE: A. Codes and Standards: 1. In addition to the requirements of all governing codes, ordinances and agencies, conform to the requirements of the following codes and standards: a. state of California Administrative Code. �Q I I i I 1. I I I I I I I I b. Health and Safety Code, State of California. C. Uniform Mechanical Code. d. National Board of Fire Underwriters Publications: 1. Pamphlet #70 - National Electrical Code. 2. Pamphlet #90A - Air Conditioning Systems. 1.04 SUBMITTALS: A. Shop Drawings: Within 35 days after award of contract, and before any of the materials of this section are delivered to the job site, submit complete shop drawings to the Architect in accordance with the provisions of Section 01300 of the specifications. Show all details of all duct work, piping and equipment pads. B. Product Data: Maintain throughout the progress of the work project record drawings in accordance with Section 01720 and submit to the Architect in compliance with the above section. D. Operating Manuals and Maintenance Manuals: Submit four (4) copies of all operating instructions and maintenance manuals in accordance with Section 01700. I I IC,)oC/ 1. submit six (6) copies of all manufacturer's product data in accordance with requirements of Section 01300 simultaneously with all shop drawing submittals. 2. Product data to include all air conditioning equipment, hangers, fans and other standard items as required to complement shop drawings for a submittal indicating all products to be used on this work. 3. Manufacturers and suppliers of equipment shall provide all data necessary for compliance with the State of California energy conservation standards. Compliance certification for all equipment shall be included in equipment submittals. C. Record Drawings: Maintain throughout the progress of the work project record drawings in accordance with Section 01720 and submit to the Architect in compliance with the above section. D. Operating Manuals and Maintenance Manuals: Submit four (4) copies of all operating instructions and maintenance manuals in accordance with Section 01700. I I IC,)oC/ a? /O E. Guarantees: In addition to equipment warranties, furnish a written guarantee against defects in materials and workmanship for one year. Guarantee shall include repair of damage to, or replacement of, any part of equipment or premises caused by leaks or breaks in pipe or equipment provided under this section. 1.05 PRODUCT HANDLING: A. Protection: Take all precautions necessary to protect the materials of this section before, during, and after installation. B. Replacements: In the event of damage, immediately repair all damaged and defective work to the approval of the Architect, at no additional cost to the owner. 1.06 JOB CONDITIONS: A. Examination of site: Examine the site and include in bid proposal all conditions under which work is to be performed. 1.07 MISCELLANEOUS: , A. Permits and Fees: Arrange, apply and pay for all necessary permits, , inspections, examinations and fees or charges require by public authorities having jurisdiction. B. Locations and Accessibility: Contractor shall fully inform himself regarding peculiarities and limitations of space available for installation of work under this section. Valves, motors, controls and other devices requiring service, maintenance and adjustment shall be placed in fully accessible positions and locations. Provide access doors where required in ductwork and /or construction whether specially detailed or not, and render all such devices accessible. 5 11 I L E1 I I I I I I I i to // • • C. Scaffolding: Furnish all scaffolding, rigging and hoisting as required for the proper execution of the work. D. Drawings: Drawings indicate desired location and arrangement of piping, ductwork, equipment, and other items, and are to be followed as closely as possible. All offsets and interferences may not be shown because of the scale of the drawings. Assume the responsibility for coordinating the work with all other trades. Work specified and not clearly defined by the drawings shall be installed and arranged in a manner satisfactory to Architect. In the event changes in indicated locations and arrangements are deemed necessary by Architect, they shall be made by this contractor without additional charges provided the change is ordered before work is installed and no extra materials are required. PART 2 - PRODUCTS 2.01 PACKAGED HEAT PUMP UNIT: A. Furnish and install a single heat pump unit by "Payne" or equal. Complete with automatic controls in accordance with capacities indicated on Drawings. The equipment shall be shipped completely factory assembled, precharged, piped and wired internally ready for field connections. In addition, manufacturer shall test operate system at the factory before shipment. B. The cooling coils shall be non - ferrous construction with aluminum fins mechanically bonded to durable copper tubes. Coils shall be pressure lead tested. The compressor shall be resiliently mounted, have overload protection, internal pressure relief, low ambient lockout control and crankcase heater. The refrigeration system shall have expansion valve, suction and discharge line service gage ports, liquid line strainer, low pressure switch and full refrigerant charge. C. The cabinet shall be of galvanized steel with a baked -on outdoor enamel paint finish. Base section and cabinet panels where conditioned air is handled shall be fully insulated to prevent sweating and minimize sound. Lifting lugs shall be provided for easy rigging. Openings shall be provided for power connection entry. All components, wiring and inspection areas shall be completely accessible through removable panels. D. Air Movers: Single centrifugal conditioned air blowers shall be direct driven by a single, one shafted, 3 speed motor. Blowers shall be statically and dynamically balanced. E. Propeller type condenser fan shall discharge vertically and be direct driven. Fan motor shall be totally enclosed with ball bearings, permanently lubricated, inherently protected and equipped with rain shield. Fan shall have a safety guard. F. Air Filters: Cleanable filters furnished shall have not less than the free area as indicated on drawings. G. Vibration Isolators: Spring isolator M.W. SAUSSE type RMSP -EQ with seismic restraint. 2.02 TOILET EXHAUST FAN: A. Fans shall be centrifugal, direct drive type, ceiling mounted in a heavy gauge aluminum fan housing. Tradewind or equal. B. size and capacities as scheduled on the drawings. C. Fans shall bear the AMCA certified performance seal. D. Fans shall be supplied with back draft dampers. 2.03 UNIT HEATER: A. Gas fired, propeller fan unit heater, sterling, model and rating indicated on drawings, factory assembled and tested, AGA certified. B. Heat exchanger made of aluminized steel. C. Spark ignition control. The pilot burner to be ignited only during each cycle of operation. D. 24 volt control system with built -in thermostat. 2.04 INSULATION: A. Safety: All insulation products used, including tapes, adhesives and cements shall have fire and smoke hazard ratings as tested by procedure ASTM E 784, NFPA 255, and and UL 723, not exceeding: flame spread- 25 and smoke developed - 50. C�21�2_ B. Concealed Ducts: All supply and return ductwork shall be insulated with 1 -1/2" thick Owens /Corning fiberglass type ED -150 faced duct with vapor barrier wrap or equal. Minimum R -value shall be 4.0. 2.06 FLEXIBLE: AIR DUCTS: Shall be factory pre - insulated, composed of corrosion - resistant metal support spiral, an airtight coated fabric liner and covered with 1" fiberglass blanket sheathed in a vinyl vapor barrier cover. Duct shall comply with NFPA 90A and be listed as a Class 1 connector, UL Standard 181. Low pressure duct connections shall have minimum working pressure rating of 2 -1/2" W.G. Maximum length 7 feet. I I U ?i3 2.05 LOW VELOCITY SHEET METAL DUCTWORK; A. All ductwork and plenums shall be considered low velocity for packaged air conditioning equipment, and toilet exhaust systems, and shall be fabricated from galvanized steel as indicated. Metal gages, construction hangers, supports, braving and installation in accordance with the latest edition of the SMACNA low velocity duct manual. B. Square elbows shall be used except where shown otherwise. Equipment with turning vanes of the double vane type as shown in Plate 22 of the duct manual. C. Duct dimensions are net inside. D. Tape all transverse joints of supply and return ducts with 4 oz. duct canvas, 6" wide, saturated in arabol lagging adhesive or use duct sealant applied in accordance with manufacturer's recommendation. E. Flexible duct connections to air conditioning units, and fans shall be neoprene coated glass fibercloth, approximately 6" wide held in place with securely bolted angle iron or straps. Ventglas or equal. F. Volume dampers shall be constructed of 18 gage galvanized metal with Ventlok hardware of equal complete with end bearings and locking quadrant. G. Volume extractors for branch take offs shall be Titus model AG -45 or approved equal for duct take off 12" and smaller and Model AG -255 or approved equal for ducts larger than 12 ". 2.06 FLEXIBLE: AIR DUCTS: Shall be factory pre - insulated, composed of corrosion - resistant metal support spiral, an airtight coated fabric liner and covered with 1" fiberglass blanket sheathed in a vinyl vapor barrier cover. Duct shall comply with NFPA 90A and be listed as a Class 1 connector, UL Standard 181. Low pressure duct connections shall have minimum working pressure rating of 2 -1/2" W.G. Maximum length 7 feet. I I U ?i3 2.07 DIFFUSERS, REGISTERS: All outlets shall provide the required air flow and spread with no drafts or excessive air movement within the occupied areas. Any accessories required to effect these conditions shall be provided and installed by the Contractor. Equipment specified as indicated on drawings is the product of amemostat. Alternate equipment submitted for review shall be presented with engineering data to verify that the alternate product is equal to the specified equipment in regard to the size, quality of construction, aspiration, throw, pressure drop and sound level. A. Ceiling diffusers shall be perforated 24" x 24" lay -in panel on inverted tile ceiling, using a modular type diffuser. Anemostat Model FRED. B. Return registers located in inverted tile ceiling shall shall be anemostat model PDLP 24 x 24 panels in accordance with neck size specified on drawings. C. Exhaust registers located in gypsum board ceilings shall be anemostat model GC50. 2.08 AUTOMATIC TEMPERATURE CONTROLS: A. Temperature controls for area to be of the electric type and shall include temperature control, relays, temperature control panels and other devices necessary for the proper operation of the temperature control system. B. sequence of Operation: Time clock located as noted shall start the heat pump system. See drawings for controls. C. Space thermostat shall modulate the unit compressor to control space temperature. Provide automatic changeover room thermostats furnished by control manufacturer. D. Calibration and final adjustments: Installation and calibration of complete system shall be performed by temperature control manufacturer. Calibrate all devices, make all final settings and test out control system under actual operating conditions for satisfactory operation. E. Submittals: Submit shop drawings of the proposed temperature r control system. List of materials being furnished and a detailed description of the control sequence. Provide manufacturer's literature on the operation and maintenance , of the control system including control diagram, control sequence, parts list, and an instruction sheet for each control device installed. ' I any i F. GUARANTEE: PROVIDE A ONE YEAR FREE SERVICE AND GUARANTEE PERIOD, AND ONE YEAR AFTER OCCUPANCY. G. MANUFACTURER: CONTROLS SHALL BE HONEYWELL OR EQUAL. PART 3 — EXECUTION 3.01 INSTALLATION A. DUCT WORK: ALL DUCT WORK SHALL BE ERECTED TRUE TO THE DIMENSIONS INDICATED ON THE DRAWINGS. THE DUCTS SHALL BE SECURELY ANCHORED TO THE BUILDING AND SHALL BE SO INSTALLED AS TO BE COMPLETELY FREE FROM VIBRATION UNDER ALL CONDITIONS OF OPERATION AND IN ACCORDANCE WITH SMACNA DUCT MANUAL. PROVIDE LATERAL SUPPORT FOR DUCT RISERS AT NO LESS THAN 10 FEET ON CENTERS. B. CONTRACTOR REQUESTED DEVIATION FROM THE DRAWINGS, SHALL BE DESCRIBED IN SHOP DRAWINGS OF PROPOSED CHANGE, SUBMITTED FOR REVIEW. ALL CHANGES IN SIZE SHALL BE MADE ON THE BASIS OF THE NEW SIZE HAVING THE SAME FRICTION LOSS AS THE INDICATED SIZE. ANY REVISIONS SHALL BE MADE WITHOUT ADDITIONAL COST, TO THE OWNER. 3.02 _AIR SIDE TEST AND BALANCE_ (TO BE PERFORMED AFTER ALL AIR DISTRIBUTION SYSTEMS ARE COMPLETE) . A. AFTER INSTALLATION IS COMPLETE, THE AIR CONDITIONING SYSTEM SHALL HE PUT IN FULL OPERATION AND THE AIR DISTRIBUTION SYSTEM BALANCED. 1 B. THE CONTRACTOR SHALL SET ALL DAMPERS SO THAT THE VOLUME OF AIR INDICATED ON THE DRAWINGS IS BEING DELIVERED AT THE OPENINGS. HE SHALL ADJUST AND READJUST THIS PART OF THE WORK UNTIL THE OPERATION COMPLIES WITH, THE REQUIREMENTS OF THE SPECIFICATIONS AND ALL AIR VOLUMES ARE ADJUSTED TO WITHIN 5% AS DRAWN. MARK PERMANE14T POSITION OF DAMPERS AFTER BALANCE HAS BEEN COMPLETED. ALSO MART: WITH A CURVED ARROW DIRECTIOIJ TO OPEN AND INDICATE WITH A SLASH MARK THE FULLY CLOSED POSITION. C. MARL ANY CHANGES Iiv TjiE PULLEYS, BELTS OR DAMPERS OR THE ADDITION OF DAMPERS AS MAY BE FOUND NECESSARY TO ACHIEVE CORRECT BALANCE. D. MAKE A COMPLETE WRITTEN DETAILED REPORT OF EACH TEST TO THE ARCHITECT. I[JCLUDING AIR VOLUME READINGS AT ALL SUPPLY, RETURI4 AND EXHAUST FANS AND AIR OPENINGS, THE TOTAL STATIC RESISTANCE OF THE FANS, AMPERES AND BRAKE HP READINGS OF TalE MOTORS, FAN AND MOTOR PULLEY SIZES AIGD SPLI: DS. E. ADJUST AIJD READJUST THE TEMPERATURE CONTROL SYSTEM SO THAT ALL THERMO- STATS ARE MAINTAIWING THE REQUIRED TEMPERATURES IN ALL PORTIONS OF THE 6UILDING SO EQUIPPED. F. ALL TESTS SHALL BE VERIFIED IN THE PRESENCE OF THE AUTHORIZED REPRE- SENTATIVL: OF THE OWNER. 3.03 PAINTING * l A. ALL DUCT WORK VISIBLE THROUGH REGISTER, GRILLE, AND DIFFUSER OPENINGS • • 1 t SHALL BE GIVEN TWO COATS OF FLAT BLACK PAINT. B. ALL FERROUS METAL SHALL BE GIVEN ONE SHOP COAT OF RED LEAD OR OTHER APPROVED RUST RESISTAI4T PAINT. WHERE ZINC COATED METAL IS AS A GUIDE. FURNISHED, IT SHALL NOT BE SHOP PRIMED, UNLESS SPECIFICALLY CALLED 1. FOR, BUT ALL ABRADED PLACES AND WELDS SHALL BE TOUCHED UP WITH GALVALLOY OR EQUAL. MANUFACTUREE's CUTS AND RATING TABLES, INCLUDING BROCHURES C. ALL EQUIPMENT CONTROLS AND SWITCHES SHALL BE LABELED BY MEANS OF - PLASTIC NAMEPLATES TO SHOW FUNCTION. LETTERING 014 NAMEPLATES NOT LESS THAN 3/16" HIGH. OILING, LUBRICATION AND GREASING DATA. D. IN ADDITION TO SIGNS DESCRIBED ABOVE, EACH MAJOR COMPONENT OF , EQUIPMENT SHALL HAVE MANUFACTURER "S NAME, ADDRESS AND CATALOG NUMBER ON A PLATE SECURELY ATTACHED TO SUCH AN ITEM. AIR FLOW DATA ON ALL FANS. 3.04 OPERATING INSTRUCTIONS AND SERVICE MANUALS 6. A. THIS CONTRACTOR SHALL PROVIDE THE OWNER WITH TWO SETS OF OPERATING PROCEEDURES AND SERVICE MANUALS FOR THE AIR CO14DITIONING EQUIPMENT INCLUDING "AS- BUILT" CONTROL DIAGRAM AND PARTS MANUAL. THESE MANUALS SHALL BE SUBMITTED FOR REVIEW IMMEADIATELY ON COMPLETIO14 OF THE WORK. FAILURE TO SUBMIT FOR REVIEW WILL DELAY FINAL INSPECTION A14D ACCEPTA24CE OF THE WORK. B. THE FOLLOWING ITEMS, TOGETHER WITH ANY OTHER NECESSARY PERTINENT DATA SHALL BE INCLUDED. THIS LIST MAY NOT BE COMPLETE AND IS TO USED ONLY AS A GUIDE. 1. PART NUMBERS OF ALL REPLACEABLE ITEMS. 2. MANUFACTUREE's CUTS AND RATING TABLES, INCLUDING BROCHURES ON ALL EQUIPMENT LISTED UNDER : "APPROVALS REQUIRED ". 3. OILING, LUBRICATION AND GREASING DATA. 4. COMPLETE ELECTRICAL LOAD DATA FROM OPERATING TEST. 5. AIR FLOW DATA ON ALL FANS. 6. BELT SIZES, TYPES AND LENGTHS. 7. SERIAL NUMBERS OF ALL PRINCIPAL PIECES OF EQUIPMENT. 8. COMPANY's NAMES, ADDRESSES, AND PHONE NUMBERS OF ALL SUPPLIERS AND /OR MANUFACTURERS. 9. CONTROL DIAGRAM AND OPERATION SEQUENCE TOGETHER WITH LABELING OF CONTROLS AND INSTRUMENTS TO MATCH DIAGRAM. 10. AIR BALANCE REPORT. 11. WRITTEN GUARANTEE. 3.05 OPERATION TEST AT COMPLETION, CONTRACTOR SHALL OPERATE THE SYSTEM FOR TWO FULL DAYS , TO DEMONSTRATE FULFILLMENT OF THE REQUIREMENTS OF THE CONTRACT. DURING THIS TIME, ALL NECESSARY .ADJUSTMENTS SHALL BE MADE TO THE EQUIP- MENT AND CONTROLS SO THAT THE SYSTEM IS OPERATING PROPERLY. THE ENTIRE SYSTEM IS TO BE LEFT IN PERFECT OPERATING CONDITION ACCEPTABLE TO THE OWNER. 3.06 SERVICE I NINETY DAYS FREE SERVICE SHALL BE PROVIDED AFTER CERTIFICATION OF .2/6 1 i i i 1% SUBSTANTIAL COMPLETION, INCLUDING CHANGING OF PRE- FILTERS. THIS SERVICE SHALL START THE OPERATION TEST AND ACCEPTANCE OF THE WORK. SHOULD THE SYSTEM BE STARTED IN THE WINTER MONTHS, THIS CONTRACTOR SHALL RETURN AT THE FIRST COOLING SEASON AND MAKE THE NECESSARY ADJUSTMENTS TO PROVIDE UNINTERUPTED OPERATION FOR THE BALANCE OF THE COOLING SEASON. . END OF SECTION o? /B i SECTION 16000 ELECTRICAL GENERAL PROVISIONS PART I: GENERAL 1.01 DESCRIPTION. Division 16 includes everything necessary for and in dental to executing and completing electrical work, except as hereinafter excluded. 1.02 WORK IN DIVISION 16. Principal items include: A. Power connections to existing main service and metering equipment, and feeders for light and power systems to tenant space as shown on plans. B. Panelboards and branch circuit power systems with connection panels. wiring for lighting and to new and existing C. Lighting fixtures, lamps, outlets, wiring devices, con- nection of all equipment furnished by others except as specifically excluded. D. Conduit only for telephone system, computer cable system, cotrolled access system and fire -life safety system. E. Conduit and wiring, including final connections, of air conditioning control system. 1.03 RELATED WORK NOT IN DIVISION 16. A. Concrete work, unless otherwise specified; however, fur- nish templates and anchor bolts required for installa- tion of electrical equipment. Refer to Division 3 for information on placing inserts and sleeves in forms. B. Telephone conduit. C. Automatic temperature control apparatus such as pressure solenoid valves, pneumatic- electric switches, electronic recording and controlling instruments, etc., for hea- ting, ventilating, and climate control equipment. D. Painting, unless otherwise specified. 1.04 PERMITS AND FEES. Secure and pay for all necessary permits, inspections, examinations, and fees or charges necessary for execution and completion of electrical work. Arrange for power and telephone utility services and connections. verify Electrical 16000 Page 1 I I I I 1.1 I I L; I I 1 0 • for clarification. Do applicable. service locations and conform to the requirements of the power t. and telephone companies and p X all service and excess cable be construed charges. Provide trenching, ducts, pul boxes, vaults, pre urinary and secondary cabling, etc. as required. 1.05 REGULATIONS AND CODES. All work and materials shall conform to t e a test ition of amendments thereto of the following Codes where specified. National Electrical Code, 1981 Edition. National Electrical Manufacturer's Association (NEMA). Underwriter's Laboratories, Inc. (UL). Requirements of the serving utility companies. Requirements of Federal, State, or City agencies having jurisdiction. 1.06 KNOWLEDGE. It is anticipated and required that the Elec- tric� al Subcontractor be thoroughly familiar with local elec- trical codes and regulations. Every attempt has been made to eliminate unnecessary redundancy and duplication of requirements for materials and installation methods already contained in existing codes and regulations. 1.07 CONFLICTS. When Drawings or Specifications call for matemate —riaZs or work different than, but not in conflict with, requirements of governing codes provide and install these materials or work. If there are any apparent conflicts between Drawings and Specifications and prevailing Codes and 1.09 DRAWINGS AND SPECIFICATIONS. A. Architectural and Structural Drawin s take precedence over Electrical Drawings. Mec anica and Plumbing Dra- wings contain information pertinent to the electrical installation. The electrical installation shall conform to the applicable requirements of all the drawings, and the electrical work shall be coordinated with that of all other trades. B. Electrical Drawings are diagrammatic in many respects. Sizes and locations of equipment and wiring are shown to Electrical 16000 Page 2. iq regulations, ask Architect and Engineer for clarification. Do applicable. not proceed with any related work until such clarification has established been made. Nothing in these Drawings or Specifications is to be construed to permit work in violation of governing codes. 1.08 LISTING AND APPROVAL. All materials installed on this pro- ject shall be listed or approved by Underwriter's Labora- 1.09 DRAWINGS AND SPECIFICATIONS. A. Architectural and Structural Drawin s take precedence over Electrical Drawings. Mec anica and Plumbing Dra- wings contain information pertinent to the electrical installation. The electrical installation shall conform to the applicable requirements of all the drawings, and the electrical work shall be coordinated with that of all other trades. B. Electrical Drawings are diagrammatic in many respects. Sizes and locations of equipment and wiring are shown to Electrical 16000 Page 2. iq tories, Inc. (UL) and shall bear the label thereof where applicable. Under certain conditions, such as when UL has not established testing procedures, no listing or approval is available. authorities In these and from cases, obtain prior approval from local Architect and Engineer. 1.09 DRAWINGS AND SPECIFICATIONS. A. Architectural and Structural Drawin s take precedence over Electrical Drawings. Mec anica and Plumbing Dra- wings contain information pertinent to the electrical installation. The electrical installation shall conform to the applicable requirements of all the drawings, and the electrical work shall be coordinated with that of all other trades. B. Electrical Drawings are diagrammatic in many respects. Sizes and locations of equipment and wiring are shown to Electrical 16000 Page 2. iq • • 1 scale where possible but may be distorted for clarity on the Drawings to show all necessary bends, offsets, pull boxes and obstructions. Contractor shall install the Work to conform to the structure, preserve headroom and keep openings and passageways clear. C. SHOP DRAWINGS. Provide equipment and materials conforming to Drawings and Specificatins. Manufacturers , Shop Drawings will be reviewed by the Architect and Engineer as a service to the Contractor to assist him in obtaining equipment which is in compliance with Drawings and Specifications. However, Shop Drawings will not be accepted for review by the Architect and Engineer until the Contractor has reviewed them and is satisfied that the equipment he is proposing to furnish will be in compliance with these Specifications and Drawings. D. Submittal. Within 14 days after award of Contract, sub- mit S op Drawings for the following items: 1. Switchgear, including service equipment, sub - distribution swtichboards and panelboards, lighting ■ and power panelboards, and other related items of equipment. 2. Wiring devices and plates. 3. Lighting fixtures, including installation details. M E. Information to Manufacturers. Furnish to the various equipment manufacturers cop es of Drawings and Specifa- cations relating to their products. F. As built Drawings. Keep an accurate dimensioned record on reproducable transparencies of as -built locations, and of work which is installed differently from that shown. Refer to Section 01700. G. Locations and Accessibility. Contractor shall fully inform himse regar ing peculiarities and limitations of spaces available for installation of work and mate- rials furnished and installed under this Division. Dra- wings indicate location and arrangement of conduit, equipment, and other items, and are to be followed as closely as possible. Work specified and not clearly defined by Drawings shall be installed and arranged in a manner satisfactory to the Architect. In event changes in indicated locations and arrangements are deemed nece- ssary, by the Architect, they shall be made by Contrac- tor without additional charge provided that change is ordered before Work is installed and no extra material or labor are required. 1.10 CLEANING OF EQUIPMENT, MATERIALS AND PREMISES. Clean equip- ment an materia s thorough y. Leave sur aces to be painted Electrical 16000 Page 3 aav 1 • smooth and clean, ready for painter. Clean entire premises of unused materials, rubbish, debris, and dirt created by work under this Division. 1.11 OPERATION AND MAINTENANCE INSTRUCTIONS. Fully instruct and emonstrate to the Owner's operating personnel the perfor- mance, operation and maintenance of equipment. The item allowed for said instruction shall be allowed for each Con- tractor as part of these Contract Documents. 1.12 TESTING AND ADJUSTMENT. Upon completion of electrical work, adjustand test circuits, outlets, switches, lights, motors, and other electrical items to insure proper operation of electrical equipment. Check service voltages under maximum load. Items, fixtures, and parts in need of correction and discovered during such testing shall be immediately repaired or replaced with new equipment, and that part of the system shall be retested. Such replacement or repair shall be done at no additional cost to Owner. All exterior adjustable lighting fixtures shall be aimed after dark= if required, in the 1 presence of, and at a time convenient to the Architect / Engineer. ' 1.13 FINAL INSPECTION AND ACCEPTANCE. After all requirements of drawings and Spec cat ons have been completed, representative of Owner, Architect, and Engineer will review the Work. Contractor shall provide competent personnel to demonstrate the operation of any item or system involved prior to requesting Architect's /Engineer's inspection for certification of substantial completion, complete the following and list known exceptions in writing: A. Obtain final inspections and approvals from all governmental jurisdictions as required for the project. B. Submit record drawings, maintenance manuals, warranties, and similar final record information. C. Deliver tools, spare parts, extra stocks of materials, and similar physical items to Owner. D. Complete start -up, testing and demonstration of systems to the satisfaction of the Architect that the entire installation is complete, properly adjusted and is in proper operating condition. E. Complete final cleaning up requirements. 1 F. Lens and diffusers shall be completely cleaned of all dust, dirt, and fingerprints after the installation of the light fixtures, ceiling, painting, lamps, and prior to occupancy of the facility by the Owner. I Electrical 16000 Page 4 a�� 1.14 WARRANTY. Contractor shall furnish to the Owner a written warranty against defects in materials and workmanship for one (1) year, including repair of damage of any part of premises or other equipment caused by equipment furnished and installed under this Division. 1.15 PROPOSED SUBSTITUTIONS AND "APPROVED EQUALS ": A. Equipment and wiring shown on Plans is for materials as specified. Should equipment of other manufacturers be approved and used, the Contractor shall make all changes in other equipment, conduit, wiring, or location of equipment, as approved by the Owner without charge to the Owner. B. It shall be the Contractor's responsibility to show that all products proposed for substitution are equal to the item specified, by submitting sufficient information to permit a comparative check. Five (5) copies of a com- plete materials list with brochures showing all equip- ment shall be indexed with job title, material must be submitted within 10 days after award of contract. Pro- posed substitutions submitted after 10 days will not be accepted. Submitting a catalog number and manufacturer's name and stating that the item will be furnished to meet specifications, will not be acceptable. The following items by make and number, where applicable, must be listed in the submittal: underground conduit, rigid galvanized steel conduit, cable, wire, pull boxes, fix- tures, lamps, control equipment, outlets, boxes, etc. If requested by the Engineer, the contractor shall submit for inspection, samples of both the specified and pro- posed items electricaly wired at 120V with plug. C. The term "or approved equal" shall mean the product or ma- terial used shall have equivalent or more value to the City based on the value of the item set forth in the specifications or plans, and then only after a submittal in writing, by the Contractor and written approval re- ceived. If, after installation substituted equipment is found not to be equal to material specified, it shall be replaced with approved material at no cost to the Owner. The Engineer reserves the right to charge the Contractor $100.00 /hour for review of substitution. 1.16 PERMITS AND FEES. Secure and pay for all necessary permits, inspections, examinations, and fees or charges necessary for execution and completion of electrical work. Arrange for power and telephone utility services and connections (including coordination for obtaining services by the required dates of construction completion) and pay any required fees of charges. Electrical 16000 ��� Page 5 �i PART II: GENERAL MATERIALS 2.01 DESCRIPTION. Materials specified herein are general in nature only, and are not necessarily complete. All material specified may not be required. 2.02 APPROVED PRODUCT (MANUFACTURERS) Furnish and install only materials indicated and specified. Substitutions are not permitted. A. Wiring Devices and Plates. Sierra Electric Corp., unless otherwise specified. B. Lamps. Sylvania, Westinghouse and General Electric, or as indicated on Drawings. C. Ballasts. Universal or approved equal. D. Panelboards and Switchboards (Switchgear). Square D. Sylvania (Zinsco)j General Electric, Cutler - Hammer, RSE ' Co. E. Safety Switches and Motor Starters. Same as Panelboards and Switchboards. "R" F. Fuses shall be class Type as indicated on Drawing, as manufactured by Bussmann. No substitutions allowed. Furnish to Owner two extra fuses of each size a._nU­type used in main switchboard in a metal hinges type box, size as required. All mount box in electrical room. All fuses shall be JNN /JJS type as required by plans. G. Dimmers. Prescolite. H. Flexible wiring. Walkerflex, Daybright or Wiremold. I. Transformers. General Electric, Gould, Westinghouse, Sylvania or Square D. J. Controlled Access Systems. Secom. K. Fire Life /Safety. Honeywell. L. Enclosed Raceway. 3M- Modular Distribution Systems. 2.03 FINISHES. A. Metal Surfaces shall be cleaned by means of a process equivalent to "Parkerizing" and given a rust inhibiting coat, such as zinc chromate, prior to application of finish paint. Electrical 16000 Page 6 U�?3 B. Surface- Mounted Equipment, such as panelboards, switch- boards, motor control centers, gutters, pull and jun- ction boxes and cabinets for control, and signal sys- tems, including telephone, and like items shall have a nameplate showing pertinent information. Nameplates shall be engraved, laminated bake -lite or aluminum, with white letters on black background. Attach with 6 x, 32 self- tapping machine screws. Card golders, plastic tape or other means of attachment are not acceptable. Do not use abbreviations. 2.04 WIRE AND CABLE CONDUCTORS shall be copper No. 12 AWG minimum unless specifically no otherwise on Drawings. Conductors No. 10 AWG copper and smaller shall be solid and No. 8 AWG copper and larger shall be stranded. Type of wire shall be as follows: A. Type TW, 600 Volt insulation shall be used for No. AWG copper and smaller. B. Type THW, 600 Volt insulation shall be used for sizes No. 2 AWG copper and larger for panel feeders. C. Type THWN, 600 Volt insulation shall be used for all underground (wet location) circuits. D. Type THHN, 600 Volt insulation shall be used for all branch circuit conductors installed in conduit outside of air conditioned spaces and other hot locations. E. Cable Markers. 1. Lettering is to be black on a white background. 2. Lettering is to be typed. 3. Lettering shall be on either: a white tape that is applied directly to the cable and then covered with a clear heat - shrinkable material or typed directly on heat - shrinkable material. 2.05 Receptacles for 20 ampere branch circuits shall be speci- ' fication grade duplex type, Sierra "Sierraplex "/1800 Series; 15 ampere, 125 volt. 1 2.06 Coverplates shall be as required for devices to be covered. A. Coverplates for outlets exposed to weather shall be Sierra "WP" Series. I Electrical 16000 ��y Page 7 1 2.08 PANELBOARDS C. Coverplates. In utility areas such as laundry buildings, pool equipment, elevator equipment, electrical rooms, etc. use stainless steel. In all B., Wiring Devices. in utility areas such as janitors closets. toilet rooms, storage rooms and the like, use ivory. In all other areas, use color as selected by the Architect. 1 1 2.08 PANELBOARDS C. Coverplates. In utility areas such as laundry buildings, pool equipment, elevator equipment, electrical rooms, etc. use stainless steel. In all other areas, ivory, plastic, or as selected by the Architect. D. Engraving. Outlets other than standard 120 volt single phase receptacles and switches for general lighting shall have a coverplate or nameplate engraved with logi- 1 cal information for the device concerned. 2.07 MANUAL WALL DIMMERS residential builduings and living units service strictly A. Dimmers to solid state, remotely controlled semi- living areas may be plug -in type. conductor type for dimming of 120V or 277V fluorescent Buss Size shall be as indicated. Where not shown, size lamps, and shall be UL listed. the s to equal ampacity of feeder switch or circuit B. Manual dimmers shall be 277V for fluorescent, and 115V breaker. In no case shall buss ampacity be less than 100 amperes. for incandescent and have adequate capacity to dim up to 20 F40 lamps or 1800 watts, respectively. Finish. Where panels are mounted flush with wall, the C. Dimming system components shall be UL listed. 1 2.08 PANELBOARDS Electrical 16000 Page 8 i U ;) A. General Construction. Panels shall have hinged doors, not ocka e. W ere such panells are flush mounted, fronts and doors shall be of concealed construction with no visible hinages or mounting hardware. B. Panels shall contain therma - magnetic trip, bolt -on type, QB circuit breakers rated for 120/208 volts, 60 cycle, AC (10,000 A.I.C. rating). Ampere rating and number of 1 poles are shown on panel schedules. All panels inside residential builduings and living units service strictly living areas may be plug -in type. C. Buss Size shall be as indicated. Where not shown, size the s to equal ampacity of feeder switch or circuit breaker. In no case shall buss ampacity be less than 100 amperes. D. Finish. Where panels are mounted flush with wall, the 1 rr nd door shall be given a primer coat, to be finis- ti a hed painted by others. Where panels are surface mounted, all exposed surfaces shall be finished as specified previously. Electrical 16000 Page 8 i U ;) 2.10 FUSED AND NON -FUSED SWITCHES. I A. Switches shall be heavy duty type, horsepower- rated. Pr�3e a padlocking device so switches may be locked in either "on" or "off" position, Electrical 16000 �a F, Page 9 E. Name late! Panel nameplates shall show panel name, . volt p ase and number of wire. Example: PANEL 2A 120/208 V 3 0, 4W F. Circuit Direc to Each circuit shall be identified by a on —ca-a- mounte inside of panel door with following information neatly typed. Number and type of outlets on circuit. Load in volt -amps per phase. Location of outlets. 2.09 MAGNETIC MOTOR STARTERS. Unless otherwise specified, motor shall e magnetic, ful voltage, non - reversible type, with coil voltage as shown on wiring diagram or as indicated. A. indicated in Size "l ". Size. As but no case smaller than B. Enclosure. Where not installed in a switchboard or motor control center, install starters in NEMA 1 enclosure. If installed outdoors or exposed to weather or moisture, enclosure shall be NEMA 3R. C. Overload Relays. Quantity: Provide one for each phase, three phase loads. They shall be of a bi- metallic type with externally operable reset button. D. Size Heaters for current rating of motor to be con- trolled. Do not install heater units until nameplate rating of motor has been verified by visual inspection of motor actually installed. E. Auxiliary Relays shall be provided in each starter com- partment and wired as shown on Drawings. F. Pilot Devices. Starters shall have a "hand- off -auto" se- lector switch, spring return to "off" from the "hand" position only, and a red pilot light. Mount these devices in the compartment cover, not on wiring.gutter cover and not between units when a motor control center. Connect as shown on Drawings. G. Auxiliary Contacts. Provide a minimum of one spare auxi- liary contact on each starter. 2.10 FUSED AND NON -FUSED SWITCHES. I A. Switches shall be heavy duty type, horsepower- rated. Pr�3e a padlocking device so switches may be locked in either "on" or "off" position, Electrical 16000 �a F, Page 9 1 • 0 P B. Enclosure. Where installed indoors in dry locations, inst' —T switches in a NEMA 1 enclosure. Where installed out -doors or exposed to weather or moisture, install switches in a NEMA 3R enclosure. C. Interlock. Provide a mechanical interlock so that cover oswi£cTi mechanism cannot be opened or removed when switch is in the "on' position. However, provide a "defect" device which may be operated by authorized personnel to allow inspection of switch while it is in the "on' position. ( 2.11 COMBINATION MOTOR STARTERS. Units shall consist of a fused switch and magnetic motor starter factory mounted in a common door. Line side of motor shall be factory wired to load side of breaker or switch. 2.12 MANUAL MOTOR STARTERS. Units shall consist of a tumbler type switch with therms overload trip, interchangeable heater unit, and pilot light. 2.13 SIZE HEATERS for current rating of motor to be controlled. Do not instalr heater units until nameplate rating of motor has been verified by visual inspection of motor actually installed. A. Enclosure. Use NEMA Type 1 enclosure, or flush mounted as indicated. 2.14 CONDUIT. Conduit shall be as permitted or required by Code, except: 1 A. Flexible Aluminum Conduit shall not be used. B. Sealt its Flexible Conduit shall be used for final con - nections to motors or other types of vibration producing equipment. Use lengths not less than one(1) foot but not greater than the three(3) feet. Electrical 16000 a�7 Page 10 C. Rigid Non - Metallic Conduit shall be Schedule 40 PVC, minimum. Where bends terminate above grade or floor or in areas where subject to physical damage during or after construction, use rigid steel factory ells. D. Running Threads shall not be used. 2.15 FIRE ALARM SYSTEM A. The site's existing system shall be extended as indicaterd on electrical Drawings. B. The City to install new system. Coordinate with the City fire alarm manufacturer for power and wiring requirements. Electrical 16000 a�7 Page 10 2.16 INTERCOM SYSTEM A. Provide intercom system as noted on plans. 2.17 DRY TYPE TRANSFORMER I A. Furnish and install, as indicated on the electrical plans; Sorgel dry -type transformers as manufactured by the Square D Company, or approved equal. B. Single phase transformers shall be 480 volt primary and 120/240 volt secondary. Three phase transformers shall be 480 volt delta primary and 208Y/120 volt delta secondary. Transformers 25 RVA and larger shall have a minimum of 4 -2 1 /2S full capacity primary taps. Exact , voltages and taps to be as designated on the plans or the transformer schedule. C. Transformers 15 RVA and above shall be 150oC temperature rise above 40oC ambient. All insulating materials to be in accordance with NEMA ST20 -1972 standards for a 220oC UL component recognized insulation system. D. Transformer coils shall be of the continuous wound construction and shall be impregnated with non - hygroscopic, thereto- setting varnish. E. All cores to be constructed of high grade, non -aging silicon steel with high magnetic permeability, and low hysteresis and eddy current losses. Magnetic flux densities are to be kept well below the saturation , point. The core laminations shall be clamped together with structural steel angles. The completed core and coil shall then be bolted to the base of the enclosure but isolated therefrom by means of rubber, vibration - absorbing mounts. There shall be no metal -to -metal con- tact between the core and coil and the enclosure. On transformers 500, RVA and smaller, the vibration isola- ting system shall be designed to provide a permanent fastening of the core and coil to the enclosure. Sound isolating systems requiring the complete removal of all fastening devices will not be acceptable. F. Transformers 15 RVA and larger shall be in a heavy gauge sheet steel, ventilated enclosure. The ventilating ope- nings shall be designed to prevent accidental access to live parts in accordance with UL, NEMA, and National Electrical Code standards for ventilated enclosures. Single phase transformers 15 RVA through 167 RVA and three phase transformers through 112.5 RVA shall be designed so they can be either floor or wall mounted. Larger transformers shall be designed only for floor mounting. Electrical 16000 ���5 Page 11 G. The entire transformer enclosure shall be degreased, cleaned, phosphatized, primed, and finished with a grey, baked enamel. H. The maximum temperature of the top of the enclosure shall not exceed 50oC rise above a 40oC ambient. I. The core of the transformer shall be visibly grounded to the enclosure by means of a flexible grounding conductor sized in accordance with applicable NEMA, IEEE, and ANSI standards. J. Sound levels shall be guaranteed by the manufacturer not to exceed the following: 15 to 50 KVA -45DB; 51 to 150 KVA -50DB; 151 to 300KVA -55DB; 301 to 500 KVA -60DB K. The transformers shall be listed by Underwriters' Labo- ratory for the specified temperature rise. 1 PART III: LIGHTING FIXTURES 3.01 GENERAL A. Provide light fixtures complete including lamps, ballasts, sockets, housings, ceiling trim rings for special ceilings, brackets, diffusers /lenses and outlet boxes. B. The catalog numbers included in the description of the various types of lighting fixtures shall be basically considered to establish the type or class of the fixture with a particualr manufacturer only. The fixture length, number of lamps,. component materials, accessories, mounting type and all other features required to fulfill the total description of the fixture based on all drawing and specification information shall be complied with regardless of whether or not the catalog number specifically includes these features. If any conflict exists between the catalog number and the description, the Contractor shall either resolve the conflict with the Architect prior to submittal of his bid or furnish the fixture to meet the intent as later interpreted by the Architect without change in contract price. C. Lighting fixtures shall be of types as indicated in fixture schedule on drawings. Electrical 16000 �/ Page 12 3.02 3.03 o23a D. All fixtures to match building standards. E. All fixtures of one type shall be of one manufacturer and of identical finish and appearance, unless indicated otherwise on drawings. BALLASTS A. Fluorescent fixtures shall be equipped with ETL approved C.B.M. certified high power factor ballasts with lowest sound rating available. Fluorescent fixtures shall be designed to accommodate T -12, 430 m.a. lamps except where specified otherwise. Ballasts shall have Class "P" protection. Fluorescent ballasts shall be full light , output rated, with specified lamps and shall have the following characteristics: Rapid Start (F40T12 RS) Lamp Wattage. Average Input Watts Two - 40W (Standard) 86 Two - 34/35W (Energy Saver 460MA) 77 One - 40W (Standard) 50 One - 34/35W (Energy Saver 460MA) 43 Two - 110W (Standard) Highoutput 255 Two - 11OW (Energy Saver) Highoutput 237 Two - 95W (Energy Saver) Highoutput 213 B. Each ballast shall be independently fused within ballast compartment. Provide a label next to ballast cover reading: "Ballast if fused, check fuse prior to relamping ". Provide an additional quantity of 108 spare fuses and deliver to Owner. LAMPS A. Lamps shall be new, of wattage indicated and shall be as manufactured by General Electric, Westinghouse (W&K trademark), Norelco or Sylvania. Each fixture or lighting outlet shall be supplied with the proper lamp. B. General purpose incandescent lamps shall be inside frosted, medium base for 200 watts and smaller. C. Reflector lamps shall be PAR -30 or R40 ar required, unless otherwise specified in fixture schedule. Electrical 16000 Page 13 a I I I E. u I I I I 1 i 3/ 2. F40/T12 /RS 34/35 Cool White 2775 20,000 3. F40 /T12/RS 40 Cool White 3150 20,000 (To be used in fixtures with fluorescent dimming) 4. F40 /T12/RS -U 34/35 Lite White 2800. 18,000 5. F40/T12 /RS -U 40 Cool White 3050 18,000 (To be used in fixtures with fluorescent dimming) 6. F96 /TR /RS 95 Lite White 8800 12,000 High Output 7. Other types as noted on drawings. High pressure sodium lamps shall be clear unless noted otherwise on drawings.. 3.04 LIGHT FIXTURES A. Lighting fixtures shall have all parts and fittings necessary to complete and properly install the fixture. All fixtures shall be equipped with lamps of size and type specified. B. Fixtures shall be wired from outlet boxes supplied with fixture to socket, with t14 AWG Underwriters'Type "AF" or "CF" fixture wire. C. Surface and /or wall mounted lightin fixtures shall not have any exposed chase nipples or conduit knockouts visible to view within fixture housing. Lighting fixtures mounted in continuous rows shall have chase nipples or conduit knockouts between lighting fixture housing, but shall not have visible chase nipples /conduit knockouts on the visible ends of the continuous row of lighting fixtures. D. Where fixture color is indicated to be selected by the Architect, provide two color ship samples for review. Electrical 16000 Page 14 D. Fluorescent lamps shall be energy saving type, lite white, bi -pin, rapid - start, T -12, 480, 35 -watt, 430 m.a., except as "Watt specified differently, General Electric -Miser II" or Sylvania "Super Saver ii". Lamps shall have the following characteristics: Average Initial Lamp Lamp Type Watts Color Lummens Life Hrs 1. F40/T12/RS 34/35 Lite White 2925 20,000 a I I I E. u I I I I 1 i 3/ 2. F40/T12 /RS 34/35 Cool White 2775 20,000 3. F40 /T12/RS 40 Cool White 3150 20,000 (To be used in fixtures with fluorescent dimming) 4. F40 /T12/RS -U 34/35 Lite White 2800. 18,000 5. F40/T12 /RS -U 40 Cool White 3050 18,000 (To be used in fixtures with fluorescent dimming) 6. F96 /TR /RS 95 Lite White 8800 12,000 High Output 7. Other types as noted on drawings. High pressure sodium lamps shall be clear unless noted otherwise on drawings.. 3.04 LIGHT FIXTURES A. Lighting fixtures shall have all parts and fittings necessary to complete and properly install the fixture. All fixtures shall be equipped with lamps of size and type specified. B. Fixtures shall be wired from outlet boxes supplied with fixture to socket, with t14 AWG Underwriters'Type "AF" or "CF" fixture wire. C. Surface and /or wall mounted lightin fixtures shall not have any exposed chase nipples or conduit knockouts visible to view within fixture housing. Lighting fixtures mounted in continuous rows shall have chase nipples or conduit knockouts between lighting fixture housing, but shall not have visible chase nipples /conduit knockouts on the visible ends of the continuous row of lighting fixtures. D. Where fixture color is indicated to be selected by the Architect, provide two color ship samples for review. Electrical 16000 Page 14 3.05 3.06 a 3� • • 1 E. Recessed fixtures where noted to have attached junction , box shall have a junction box permanently attached to the plaster ring so that it is accessible when the fixture is removed. Conncetion between fixture and pullbox to have flexible conduit and 2 #14 AWG "AF" wires. The flexible conduit to be sufficient length so that when the fixture is dropped, the pullbox is readily accessible. F. Recessed fixtures must all have Underwriters's Laborato- ry approval for recessed installation with plaster frame and attached pull box. Lamp enclosure, reflectors and finish wiring shall not be installed until plastering is completed. Finish trim shall not be installed until finish painting of the adjacent surface is completed. G. The fixture to bear Underwriter's label of approval for the wattage indicated. H. Light fixtures installed outdoors in damp or wet loca- tions shall be U.L. labeled for said location. LENS AND DIFFUSERS A. Whenever this specification calls for acrylic, acrylic plastic or plexiglas for the diffusers or lighting fixtures, these diffusers shall be manufactured by Rohm and Haas Company, called Plexiglas G, Prudential or equal. Diffusers shall be formed from cast sheet having a minimum unpenetrated thickness of 0.125" and, in any event, shall be of sufficient thickness and or proper construction and camber to prevent the diffusers from having any noticeable sag over the entire normal life of the installation. Diffusers shall be formed from cast sheet by a vacuum and /or pressure technique. LIGHT FIXTURE MOUNTING HARDWARE A. It is the Contractor's responsibility to verify actual ceiling construction type as defined on the architectural drawings and furnish all lighting fixtures with the correct mounting devices and proper operating voltage whether or not such variations are indicated by fixture catalog number. The Contractor shall verify depth of all recessed lighting fixtures with architectu- ral drawings prior to ordering fixtures. Any discrepan- cies that would cause recessed lighting fixtures not to fit into ceiling shall be reported to the Architect prior to ordering of the fixture. Electrical 16000 Page 15 `, • • H. Recessed fluorescent fixture mounted flush in "lay -in" T -bar or concealed spline ceilings shall be provided C. Fluorescent fixtures surface mounted to a suspended 1 "tee" ceiling shall be installed with a one and one -half inch steel channel or angle which spans across and above the main runners. The channel or angle member.shall be with two clips on each end of the fixture and connected to the ceiling cross runners. Provide two 12 -gauge fixture hanger wires attached to structural members and connect shall set to diagonal corners of level and flush with ceiling the fixture. Fixture grid system. C. Fluorescent fixtures surface mounted to a suspended 1 "tee" ceiling shall be installed with a one and one -half inch steel channel or angle which spans across and above the main runners. The channel or angle member.shall be 1 D. Pendant mounting fixtures shall be supplied with swivel hangers. Fixtures shall swing in any direction a minimum of 435 degrees of gravity, position. Fixtures shall have special stem lengths to give the mounting height indica- ted on the drawings. Stem to be 1 -piece without coupling, and to be finished the same color as the canopy and the fixture, unless otherwise noted. The Con- tractor shall check all lock -nuts and set screws to rigidly secure the socket to the stem, and the stem to the outlet box. Fixtures to be plumb and vertical. Where obsturctions occur restricting 45 degrees swing of fixtures, the fixtures shall be guy wired to prevent fixtures from striking obstructions. method of guying shall be approved by the Architect and Electrical Engineer. Swinging fixtures shall have a safety .cable attached to the structure and the fixture at each support capable of supporting four times the vertical load. E. Suspended fixtures weighing in excess of 50 pounds shall be supported independently of the fixture outlet box. Provide "air craft" hanger cable for suspended fixtures route cable concealed or in pendant where possible. Each cable shall support four times the weight of the fixture. Securely attach the cable to the building structure. F. on acoustical tile ceilings, fixture outlets shall be accurately located in the center, at the intersection of the four corners or at the center of the joints of two Itiles. Electrical 16000 U33Page 16 provided with threaded studs for attaching to the fixture housing through the lay -in tile. Two members shall be installed per four foot fixture. Two 12 -gauge hanger wires shall be provided per member, attached 6" from each end of the member and anchored to the structure above. 1 D. Pendant mounting fixtures shall be supplied with swivel hangers. Fixtures shall swing in any direction a minimum of 435 degrees of gravity, position. Fixtures shall have special stem lengths to give the mounting height indica- ted on the drawings. Stem to be 1 -piece without coupling, and to be finished the same color as the canopy and the fixture, unless otherwise noted. The Con- tractor shall check all lock -nuts and set screws to rigidly secure the socket to the stem, and the stem to the outlet box. Fixtures to be plumb and vertical. Where obsturctions occur restricting 45 degrees swing of fixtures, the fixtures shall be guy wired to prevent fixtures from striking obstructions. method of guying shall be approved by the Architect and Electrical Engineer. Swinging fixtures shall have a safety .cable attached to the structure and the fixture at each support capable of supporting four times the vertical load. E. Suspended fixtures weighing in excess of 50 pounds shall be supported independently of the fixture outlet box. Provide "air craft" hanger cable for suspended fixtures route cable concealed or in pendant where possible. Each cable shall support four times the weight of the fixture. Securely attach the cable to the building structure. F. on acoustical tile ceilings, fixture outlets shall be accurately located in the center, at the intersection of the four corners or at the center of the joints of two Itiles. Electrical 16000 U33Page 16 • • ' G. Surface mounted fixtures installed on drywall or plaster ceilings and weighing less than 50 pounds may be suppor- ted from outlet box. Provide structural supports above drywall or plaster ceilings for installation of fixtures weighing more than 50 pounds and secure .fixture to structural supports. The use of toggle bolts is prohibited. 3.07 The electrical Contractor shall aim the exterior adjustable lighing fixtures after dark in the presence of, and at a time convenient to the Architect. 3.08 RECESSED LIGHTING FIXTURES IN FIRE -RATED CEILINGS Lighting fixtures recessed in ceiling or wall which has a fire resistive rating of 1 hour or more enclosed in a box which has a fire rating equal to that of the ceiling or wall. The space from the fixture to the enclosure to be a minimum of 3 ". And ' the light fixture shall be provided with High temperature high efficiency lamp ballasts. 3.09 LAMPS FOR DIMMING SYSTEMS A. Fluorescent and H.I.D. lamps controlled by dimming equipment shall be operated (aged) for 100 continuous hours without interruption, at 1008 outpur prior to occupancy of the building be the Owner. B. Energy saving fluorescent lamps shall not be used in dimming systems. C. Provide proper type and quantity of conductors within conduit system for proper operation of dimming 'system, whether or not shown on drawings. 3.10 BALLASTS - REMOTE (IF INDICATED ON PLANS) A. Ballasts remote from the lighting fixture, mounted as shown on the drawings and designed for remote operation. Additional wiring and conduit shall be provided whether , shown on the drawing or not, between lighting fixture and remote ballasts with required quantity of "THHN" wire to operate said fixture(s). , PART IV: GENERAL INSTALLATION 4.01 DESCRIPTION. Installation requirements specified herein are_ general n nature and are not necessarily complete. All in , stallation requirements listed may not be used. a3y Electrical 16000 Page 17 U • 4.02 COORDINATION WITH E UIPME T OF OTHER TRADES. Where electrical equipment s no to e a scent to or within 5 feet of work of other trades, such as thermostats, control switches, and fire hose cabinets, coordinate work so that completed installations present a symmetrical appearance and so that equipment will Iline up horizontal and vertical planes. 4.03 HANGERS AND SUPPORTS. Provide inserts, hangers and supports required or supporting switches, conduits, junction and pull boxes, fixtures and similar materials and equipment. Conduit 1" size or smaller, located above suspended ceilings, may be fastened to ceiling furring or support wires in an approved manner. 4.04 LIGHTING FIXTURES (see Part III) 4.05 Pull Wires. Provide a 1/8" size polypropylene pull wire in all empty co uits, including those for signal and telephone sys- tems. Identify conduits at exposed ends with tags. Tags shall identify location of other end of conduit. 4.06 Joints and Connections. Cut conduit squarely and ream ends to remove burrs. Close open ends of conduit, unless in a closed box or cabinet, with approved conduit caps or closures as soon as installed and keep closed until ready to pull in conductors. 4.07 Terminate Conduits of 1 -1/4" size and larger with insulated bushings, with grounding lugs where required, O.Z. Type BLG, or equal. ' 4.08 Run Ex osed Conduit parallel or perpendicular to building structure. Bens or conduits used for telephone systems shall be long radius. 4.09 Fl�as�hi_n�s. Where conduits extend through roof, provide lasf Hangs as required by Division 7. 4.10 WIRE AND CABLE A. Splices, Joints and Taps. 1. For wire in sizes No. 8 AWG and smaller, use.Ideal "Wire -Nuts" or 3M "Scotchlocks ". 2. For Copper Wire in sizes No. 6 AWG and larger, use Sundry split -bolt type connectors. 3. Make Splices, joints and taps, and connections to motors and related equipment with approved solder - less lugs sized for the wire or conductor size involved. Electrical 16000 IL Page 18 B. Tagging. Identify power and lighting feeders with per- manent tags at panels, pull boxes, and points where conduit run is broken. C. Branch Circuit and Feeder Wirin for all systems shall be continuous from switch to terminal or farthest out- let. No joint shall be made except in pull junction or outlet boxes, or in panel or switchboard gutters. D. Installation. Thoroughly clean conduit and wire -ways and ensure a parts are perfectly dry before pulling wires. Do not install permanent wiring, without special permis- sion from Architect, until plastering is done and dirt removed. Wire shall be neatly arranged and laced together. 4.11 BRANCH CIRCUIT WIRING METHODS A. Fluorescent Fixtures shall not be used as a raceway for branch circuit conductors except where installed end -to- end to form a continuous assembly. B. Wall Outlets shall not be wired back -to -back. Boxes on opposite sides of a common wall be separated horizontal- ly by a space of at least 6 ". 4.12 WALL OUTLETS A. Wall Mounted Switches and Receptacles. Set devices flush with wall in outlet box with suitable plaster ring. Install receptacles vertically at +12" from finish floor to centerline of device. Install switches as +48 ". B. Wall Mounted Telephone Outlets. Install 4" square outlet box with single gang plaster ring set flush in wall at +12" from finish floor to centerline of outlet. Where outlets are for future use, provide a blank coverplate. C. Wall outlets mounted in fire rated and /or party walls to be approved for such installation. No plastic boxes allowed except when approved by Codes and Building Department. 4.13 FUSES. Do not install fuses supplying motors until the actual nameprate data is determined by visual inspection of the motors actually installed. Contractor to coordinate with motor manufacturer and fuse manufacturer exact fuse type to be in- stalled. 4.14 PRECAUTION. At all times during construction, use only those fuse types and sizes irdicated. 4.15 PANELBOARDS. install wall mounted panelboards at 6 -feet from top of panelbox to finish floor, except as otherwise required. Electrical 16000 .,236 Page 19 l i • • 4.16 SPARE CONDUITS. Where panelboards are installed flush with wallet exte empty conduit from panelboards to an accessible space above and below, or as indicated. Provide a minimum of one 3/4" conduit for every three single pole spare circuit breakers or spare spaces, but in any case not less than two 3/4" conduits for each panel. END OF ELECTRICAL SECTION 16000 Electrical 16000 Page 20 n I I n � � � � 1 !� 1 I= �� �- �: 1 1. 1' II �: r :z: August 8, 1986 TO: CITY CLERK FROM: Public Works Department SUBJECT: WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD, C -2478 Attached are four copies of the subject contract documents. Please have executed on behalf of the City, retain your copy and the insurance certificates, and return the remaining copies to this department. Kenneth L. Perry i Project Engineer KLP:em Att: • BY THE CITY COUNC Suly 14, 1986 CITY OF NEVYPORT BEACHITY COUNCIL AGENDA ITEM N0. F -3(a) TO: CITY COUNCIL Jill 14 1986 • FROM: Public Works Department APPROVED SUBJECT: WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT THE CORPORATION YARD (CONTRACT NO. 2478) RECOMMENDATION: Award Contract No. 2478 to Now Construction Corporation, of Santa Fe Springs, in the amount of $769,469, and authorize the Mayor and the City Clerk to execute the contract. DISCUSSION: At 11:00 A.M. on June 11, 1986, the City Clerk opened and read two bids for the project. A third bid, received late, was not opened. Bidder Total Bid 1. Now Construction Corporation, $769,469.00 Santa Fe Springs 2. Martin J. Jaska, Inc. $847,095.05 • Montclair The low bid is 14.2% over the revised Architect's and Engineer's esti- mate of $653,765. Funds are appropriated for the project in the 1986 -87 budget and carry - overs. The contractor is properly licensed and appears to be well qualified. He has submitted a list of over 250 jobs which he has completed in the last five years. A check with his references indicates that his firm gets repeat business from his corporate clients. This project includes construction of a steel warehouse building with 9,600 square feet of area on the first floor, plus a 2,400 square -foot mezzanine for records storage; enclosing a portion of Building "G" for the temporary con- duct of the warehouse function during construction; demolition of the old ware- house building; construction of a roof over the wash rack to prevent rainfall runoff from entering the sanitary sewer system; and constructing permanent pave- ment in the lower parking lot. The plans for the warehouse were prepared by Ficker & Ruffing, Architects. The plans for the wash rack roof were prepared by Robinson - Thompson • Associates. The plan for the permanent pavement was prepared by the Public Works Department. The estimated date of completion is February 28, 1987. The location of the work is shown on the attached sketch. i enja n B. Nolan Public Works Director KLP:jd Att. I. . . .......... ...... .... ......... . ........ . ... . . . OM&LI hD . . . ..... ..... .. DI....... CHKD.§Y .... .... ....... nATM 0 --- ---- - ------------- -- it JOS P40. • • 0 ILI 'D 7 0 W Q) lWl)L)5TK(AL Wk�� MAZY LOWROO Or WAM40U5E F(AICT100 bco 4::Iar Wo W WAUft r 7 4 C'M bouQuAg, FZCWCM LwE F-17T-1 L4 k-li Li cxtSi K'Ll COp'pop-amow Yt-\Zp 69Z SUPER W, AVE, Vi a Authorized 10 Publish Advertisements of nds including public notices by Decree of the Superior Co of Orange County, California. Number A -6214. dated 29 September. 1961. and A- 24831, dated n June. 1963 STATE OF CALIFORNIA County of Orange > «. �� •a•« �� «w Or mu io pc1 W «in cowmn �11n I am a Citizen of the United States and a resident of the County aforesaid, I am over the age of eighteen years, and not a party to or interested in the below entitled matter I am a principal clerk of the Orange Coast DAILY PILOT, with which is combined the NEWS - PRESS. a newspaper of general circulation, printed and published in the City of Costa Mesa, County of Orange. State of California, and that a Notice of INVITING BIDS of which copy attached hereto is a true and complete copy, was printed and published in the Costa Mesa, Newport Beach, Huntington Beach, Fountain Valley, Irvine, the South Coast communities and Laguna Beach issues of said newspaper for 1 time consecutive weeks to wit the issue(s) of May 15 6 198- 198_ 198_ 198 - 198— I declare, under penalty of perjury, that the foregoing is true and correct. Executed on May 19 egg 6 at"C'o,sta Mesa, California. Signature 0 ow +aN be tlka of be Opened ww kftw or's Estimate: d by the City' s 12th dayot May, C tiI1Ma. Chy n, PROOF OF PUBLICATIONS . • May 12, 1986 CITY COUNCIL AGENDA ITEM NO. F -16 BY THE Cff, COUKIL CITY OF N 61 PORT BEACH TO: CITY COUNCIL • FROM: Public Works Department MAY 12 1986 APPROVED SUBJECT: WAREHOUSE, WASH RACK COVER AND PAVEMENT AT THE RPW7TUIFYARD (CONTRACT NO. 2478) RECOMMENDATIONS: 1. Approve the plans and specifications. 2. Authorize the City Clerk to to be opened at 11:00 A.M. on The 1985 -86 budget contains appropriations for several projects at the Corporation Yard which have been combined into one construction contract: replacing the existing warehouse with a new warehouse and records storage facil- ity; constructing a roof over the wash rack; and constructing permanent pave- ment. • The new warehouse building is of steel construction with 12,160 square feet of floor area, including a 2,400- square -foot mezzanine for records storage. The entire building is insulated, but only the office area and records storage area are heated. $633,765.00 Project Source of Funds Appropriation 1. Construct warehouse and records General Fund $385,000.00 storage facility Water Fund 175,000.00 2. Construct roof over wash rack General Fund 32,305.00 3. Construct Phase I and II improvements General Fund 75,804.00 4. Grade and pave additional areas General Fund 98,080.00 Subtotal $766,189.00 The project budget is as follows: is 1. Construction contract Staking $ 3,000.00 Demolition 45,600.00 Rearrange utilities 21,500.00 Construct warehouse 451,310.00 Construct roof over wash rack 32,305.00 Construct pavement 80,500.00 $633,765.00 May 12, 1986 0 Subject: Warehouse, Psh Rack Cover and Pavement at Ah Corporation Yard (Contract No. 2478) Page 2 (from page 1) $633,756.00 2. Miscellaneous, printing, testing, contract administration 10,000.00 3. Costs for moving and operating warehouse function in temporary facilities 30,000.00 Subtotal 673,765.00 6. Contingencies (6 %) 39,704.75 Total $713,469.75 Unencumbered Funds remaining in appropriations as of April 4, 1986. 1. Construct warehouse General Fund $354,688.98 Water Fund 175,000.00 2. Construct roof over washrack 32,305.00 • 3. Phase I and II improvements 53,395.77 4. Grade and pave additional areas 98,080.00 Total $713,469.75 If bid prices are high, the proposal provides that the mezzanine floor may be deleted from the award of contract (at an estimated saving of $48,000). If additional savings are needed, the amount of permanent pavement may be decreased. If bid prices are favorable, the staff would recommend increasing the amount of permanent pavement constructed. The plans for the warehouse were prepared by Ficker & Ruffing, Architects. The plans for the wash rack roof were prepared by Robinson - Thompson Associates. The plan for the permanent pavement was prepared by the Public Works Department. The estimated date of completion is February 28, 1987. The location of the work is shown on the attached sketch. A set of • plans will be on display in the Council's Conference Room. Benjamin B. Nolan Public Works Director KLP:jd Att 0 lU Id 9 • 3 DATE CT GHKETNO.-.--CF JOB 140. jWDL)5TK(At. WA-( Up, 11 Ww tVAUk Ct" bouODA94 so Fea,SV Ll&g--L UC5eL F-1771 (fcRR:)R.a7(ow Y/-\Zp 59 Z '5QFCRJM AVC, T-T SINS CITY OF NEWPORT BEACH PUBLIC WORKS DEPARTMENT • June 4, 1986 WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD CONTRACT NO. 2478 ADDENDUM NO. 1 BIDDERS shall propose to complete Contract No. 2478 in accordance with the Contract documents as modified by this Addendum No. 1. ARCHITECTURAL SPECIFICATIONS Section 13120 a. Paragraph 2.01 shall be amended by adding the words "or equal" after the list of manufacturers of Pre - Engineered Building Systems. b. The last sentence of Paragraph F1 shall be changed to: "Two colors shall be selected from those that are standard with the building manufacturer." DRAWINGS Drawing No. M- 5253 -S, Sheet 2 of 3 1. An asphalt concrete join strip 2 feet in width, consisting of 3 inches of asphalt concrete over 6 inches of imported aggregate base over com- pacted native material, shall be constructed between the Portland cement concrete curbs, gutters, sidewalks, and slabs surrounding the new ware- house building and the existing asphalt concrete pavement; and between the portland cement concrete drain gutter and the existing asphalt concrete pavement. 2. Add one thrust block where the new 2 -inch copper water line joins existing and 4 -inch ACP water line northeasterly of the fire service vault. 3. The drain gutter easterly of the northeast corner of the warehouse building shall be 4' -0" in width. The cost of the drain gutter and the asphalt concrete join strips shall be included in the lump sum price to be paid for constructing the warehouse building. Drawing No. B- 5114 -S Sheet A2 1. Note No. 6 shall be changed to: "Existing A.C. pavement outside of new warehouse building and surrounding curbs, gutters, sidewalks, slabs, and drain gutter, but within the line designated project limit line of Sheet A2 shall be protected." 2. Note No. 7 shall be changed to "Protect existing water valve box." 3. Note No. 10 shall be changed to: "Existing utility lines to be aban- doned are shown on Drawing No. M- 5253 -S, Sheet 2, and said abandonment shall be done by the Contractor as part of this Contract 2478." y �C -2478 Addendum No. 1, `e 2 0 4. Note No. 11 shall be changed to: "New underground utility lines to be constructed in order to clear the site of the new warehouse building shall be constructed by the Contractor as part of this Contract 2478." Sheet A3 1. Portland cement concrete sidewalk shall be 4 inches thick. 2. The two portland cement concrete driveway approaches at the south wall shall be 6 inches thick. 3. The curb to the south of the warehouse shall have a zero curb face; therefore, the two roof drains at the south wall shall discharge onto the sidewalk. Sheets S1 to S4 Note on Sheets S1 to S4 saying "By Others" refers to design of the struc- tural members by the designer of the pre- engineered building. The General Contractor is responsible for designing and furnishing the pre- engineered metal building plus the steel beams and columns for the mezzanine. Sheet D2 Details 8 and 12 have been deleted. per City Standard Drawing 182 -L. The Drawing M- 5253 -S, Sheet 3. Sheet P2 The curb and gutter sections shall be cross gutter detail is shown on The water service to the new warehouse shall be connected to the new 2 -inch copper domestic water line to be constructed by the Contractor under Bid Item No. 4 of the Proposal. Sheet E1 1. Note No. 3 shall be changed to: "Protect existing 1" conduit with 2 #6 copper wires to provide electrical service for Building "G" and the gasoline station." 2. Note No. 4 shall be changed to: "Abandon 1" conduit." 3. The following shall be added to Note No. 6: "Construct No. 3J pullbox for reconnecting existing electrical line to Building "G" and gas sta- tion to existing line from main panel in automotive maintenance shop." Please si n and date this Addendum and attach it to our Pro osal. Your roposa wi not a considered complete unless the Addendum is signed, dated, and attached. Kennethray 4 O Project Engineer Bidder Authorized Signature /Title • June 4, 1986 CITY OF NEWPORT BEACH PUBLIC WORKS DEPARTMENT WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD CONTRACT NO. 2478 ADDENDUM NO. 1 BIDDERS shall propose to complete Contract No. 2478 in accordance with the Contract documents as modified by this Addendum No. 1. ARCHITECTURAL SPECIFICATIONS Section 13120 a. Paragraph 2.01 shall be amended by adding the words "or equal" after the list of manufacturers of Pre - Engineered Building Systems. b. The last sentence of Paragraph F1 shall be changed to: "Two colors shall be selected from those that are standard with the building manufacturer." DRAWINGS Drawing No. M- 5253 -S, Sheet 2 of 3 1. An asphalt concrete join strip 2 feet in width, consisting of 3 inches of asphalt concrete over 6 inches of imported aggregate base over com- pacted native material, shall be constructed between the Portland cement concrete curbs, gutters, sidewalks, and slabs surrounding the new ware- house building and the existing asphalt concrete pavement; and between the portland cement concrete drain gutter and the existing asphalt concrete pavement. 2. Add one thrust block where the new 2 -inch copper water line joins existing and 4 -inch ACP water line northeasterly of the fire service vault. 3. The drain gutter easterly of the northeast corner of the warehouse building shall be 4' -0" in width. The cost of the drain gutter and the asphalt concrete join strips shall be included in the lump sum price to be paid for constructing the warehouse building. Drawing No. B- 5114 -S Sheet A2 1. Note No. 6 shall be changed to: "Existing A.C. pavement outside of new warehouse building and surrounding curbs, gutters, sidewalks, slabs, and drain gutter, but within the line designated project limit line of Sheet A2 shall be protected." 2. Note No. 7 shall be changed to "Protect existing water valve box." 3. Note No. 10 shall be changed to: "Existing utility lines to be aban- doned are shown on Drawing No. M- 5253 -S, Sheet 2, and said abandonment shall be done by the Contractor as part of this Contract 2478." { C -2478 Addendum No. 1, W 2 • 4. Note No. 11 shall be changed to: "New underground utility lines to be constructed in order to clear the site of the new warehouse building shall be constructed by the Contractor as part of this Contract 2478." Sheet A3 1. Portland cement concrete sidewalk shall be 4 inches thick. 2. The two portland cement concrete driveway approaches at the south wall shall be 6 inches thick. 3. The curb to the south of the warehouse shall have a zero curb face; therefore, the two roof drains at the south wall shall discharge onto the sidewalk. Sheets S1 to S4 Note on Sheets S1 to S4 sayin tural members by the designer Contractor is responsible for metal building plus the steel Sheet D2 3 "By Others" refers to design of the struc- of the pre- engineered building. The General designing and furnishing the pre- engineered beams and columns for the mezzanine. Details 8 and 12 have been deleted. The curb and gutter sections shall be per City Standard Drawing 182 -L. The cross gutter detail is shown on Drawing M- 5253 -S, Sheet 3. fhcnf D9 The water service to the new warehouse shall be connected to the new 2 -inch copper domestic water line to be constructed by the Contractor under Bid Item No. 4 of the Proposal. Sheet E1 1. Note No. 3 shall be changed to: "Protect existing 1" conduit with 2 #6 copper wires to provide electrical service for Building "G" and the gasoline station." 2. Note No. 4 shall be changed to: "Abandon 1" conduit." 3. The following shall be added to Note No. 6: "Construct No. 31 pullbox for reconnecting existing electrical line to Building "G" and gas sta- tion to existing line from main panel in automotive maintenance shop." Please sign and date this Addendum and attach it to Your Proposal. Your Proposal will not be considered complete unless the Addendum is signed, dated, and attached. -�-w � Kenneth rrY � O Project Engineer Authorized Signature /Title CITY OF NEWPORT BEACH to June 5, 1986 PUBLIC WORKS DEPARTMENT WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD CONTRACT NO. 2478 ADDENDUM NO. 2 BIDDERS shall propose to complete Contract No. 2478 in accordance with the Contract documents as modified by this Addendum No. 2. ARCHITECTURAL SPECIFICATIONS Section 08700 Page 7 of Section 08700 of the Architectural Specifications shall be amended to read as follows: HW -2 Each door " -t6 hate'-" 3 Hinges BB4104 -4 -1/2 in. 1 1 Lock 789L -L9923 18 1 Surface Closer 4040 -EDA 4 1 Threshold Standard Building 1 Set Seal 755 Head & Jamb 6 Door No. 2 is a building standard door. HW -3 Each door to have 3 Hinges BB4101 -4 -1/2 1. Lock 789L -L9520 1 Stop F8063X Riser as Req. 3 Hinges 1 Lock 1 Stop 1 Cylinder HW -4 Each door to have BB4101 -4 -1/2 in. 789L -L9923 F8063X Riser as Req. HW -5 Each door to have For master keying Balance of Hardware by Gate Supplier. END OF SECTION 08700 1 18 5 1 18 5 Please sign and date this Addendum and attach it to your Proposal. Your Proposal will not be considered complete unless the Addendum is signed, dated, and attached. Date: Kenneth L. Perry Bidder Project Engineer Authorized Signature /Title CITY OF NEWPORT BEACH June 5, 1986 PUBLIC WORKS DEPARTMENT WAREHOUSE, WASH RACK COVER, AND PAVEMENT AT CORPORATION YARD CONTRACT NO. 2478 ADDENDUM NO. 2 BIDDERS shall propose to complete Contract No. 2478 in accordance with the Contract documents as modified by this Addendum No. 2. ARCHITECTURAL SPECIFICATIONS Section 08700 Page 7 of Section 08700 of the Architectural Specifications shall be amended to read as follows: HW -2 Each door to have 3 Hinges BB4104 -4 -1/2 in. 1 1 Lock 789L -L9923 18 1 Surface Closer 4040 -EDA 4 1 Threshold Standard Building 1 Set Seal 755 Head & Jamb 6 ' Door No. 2 is a building standard door. HW -3 Each door to have 3 Hinges B84101 -4 -1/2 1 1. Lock 789L -L9520 18 1 Stop F8063X Riser as Req. 5 HW -4 Each door to have 3 Hinges BB4101 -4 -1/2 in. 1 1 Lock 789L -L9923 18 1 Stop F8063X Riser as Req. 5 HW -5 Each door to have 1 Cylinder For master keying Balance of Hardware by Gate Supplier. END OF SECTION 08700 Please sign and date this Addendum and attach it to your Proposal. Your Proposal will not be considered complete unless the Addendum is signed, dated, and attached. Date: Kenneth L. Perry Bidder Project Engineer Authorized Signature /Title